Incipient anomalies present milder symptoms compared to severe ones, and are more difficult to detect and diagnose due to their close resemblance to normal operating conditions. The lack of incipient anomaly examples in the training data can pose severe risks to anomaly detection methods that are built upon Machine Learning (ML) techniques, because these anomalies can be easily mistaken as normal operating conditions. To address this challenge, we propose to utilize the uncertainty information available from ensemble learning to identify potential misclassified incipient anomalies. We show in this paper that ensemble learning methods can give improved performance on incipient anomalies and identify common pitfalls in these models through extensive experiments on two real-world datasets. Then, we discuss how to design more effective ensemble models for detecting incipient anomalies.
Incipient anomalies present milder symptoms compared to severe ones, and are more difficult to detect and diagnose due to their close resemblance to normal operating conditions. The lack of incipient anomaly examples in the training data can pose severe risks to anomaly detection methods that are built upon Machine Learning (ML) techniques, because these anomalies can be easily mistaken as normal operating conditions. To address this challenge, we propose to utilize the uncertainty information available from ensemble learning to identify potential misclassified incipient anomalies. We show in this paper that ensemble learning methods can give improved performance on incipient anomalies and identify common pitfalls in these models through extensive experiments on two real-world datasets. Then, we discuss how to design more effective ensemble models for detecting incipient anomalies.
Ensemble learning is widely applied in Machine Learning (ML) to improve model performance and to mitigate decision risks. In this approach, predictions from a diverse set of learners are combined to obtain a joint decision. Recently, various methods have been explored in literature for estimating decision uncertainties using ensemble learning; however, determining which metrics are a better fit for certain decision-making applications remains a challenging task. In this paper, we study the following key research question in the selection of uncertainty metrics: when does an uncertainty metric outperforms another? We answer this question via a rigorous analysis of two commonly used uncertainty metrics in ensemble learning, namely ensemble mean and ensemble variance. We show that, under mild assumptions on the ensemble learners, ensemble mean is preferable with respect to ensemble variance as an uncertainty metric for decision making. We empirically validate our assumptions and theoretical results via an extensive case study: the diagnosis of referable diabetic retinopathy.
Intermediate-Severity (IS) faults present milder symptoms compared to severe faults, and are more difficult to detect and diagnose due to their close resemblance to normal operating conditions. The lack of IS fault examples in the training data can pose severe risks to Fault Detection and Diagnosis (FDD) methods that are built upon Machine Learning (ML) techniques, because these faults can be easily mistaken as normal operating conditions. Ensemble models are widely applied in ML and are considered promising methods for detecting out-of-distribution (OOD) data. We identify common pitfalls in these models through extensive experiments with several popular ensemble models on two real-world datasets. Then, we discuss how to design more effective ensemble models for detecting and diagnosing IS faults.
The Monte Carlo dropout method has proved to be a scalable and easy-to-use approach for estimating the uncertainty of deep neural network predictions. This approach was recently applied to Fault Detection and Di-agnosis (FDD) applications to improve the classification performance on incipient faults. In this paper, we propose a novel approach of augmenting the classification model with an additional unsupervised learning task. We justify our choice of algorithm design via an information-theoretical analysis. Our experimental results on three datasets from diverse application domains show that the proposed method leads to improved fault detection and diagnosis performance, especially on out-of-distribution examples including both incipient and unknown faults.
We present a novel unsupervised deep learning approach that utilizes the encoder-decoder architecture for detecting anomalies in sequential sensor data collected during industrial manufacturing. Our approach is designed not only to detect whether there exists an anomaly at a given time step, but also to predict what will happen next in the (sequential) process. We demonstrate our approach on a dataset collected from a real-world testbed. The dataset contains images collected under both normal conditions and synthetic anomalies. We show that the encoder-decoder model is able to identify the injected anomalies in a modern manufacturing process in an unsupervised fashion. In addition, it also gives hints about the temperature non-uniformity of the testbed during manufacturing, which is what we are not aware of before doing the experiment.