Robust 2D Assembly Sequencing via Geometric Planning with Learned Scores

To compute robust 2D assembly plans, we present an approach that combines geometric planning with a deep neural network. We train the network using the Box2D physics simulator with added stochastic noise to yield robustness scores--the success probabilities of planned assembly motions. As running a simulation for every assembly motion is impractical, we train a convolutional neural network to map assembly operations, given as an image pair of the subassemblies before and after they are mated, to a robustness score. The neural network prediction is used within a planner to quickly prune out motions that are not robust. We demonstrate this approach on two-handed planar assemblies, where the motions are one-step translations. Results suggest that the neural network can learn robustness to plan robust sequences an order of magnitude faster than physics simulation.

Non-Markov Policies to Reduce Sequential Failures in Robot Bin Picking

A new generation of automated bin picking systems using deep learning is evolving to support increasing demand for e-commerce. To accommodate a wide variety of products, many automated systems include multiple gripper types and/or tool changers. However, for some objects, sequential grasp failures are common: when a computed grasp fails to lift and remove the object, the bin is often left unchanged; as the sensor input is consistent, the system retries the same grasp over and over, resulting in a significant reduction in mean successful picks per hour (MPPH). Based on an empirical study of sequential failures, we characterize a class of "sequential failure objects" (SFOs) -- objects prone to sequential failures based on a novel taxonomy. We then propose three non-Markov picking policies that incorporate memory of past failures to modify subsequent actions. Simulation experiments on SFO models and the EGAD dataset suggest that the non-Markov policies significantly outperform the Markov policy in terms of the sequential failure rate and MPPH. In physical experiments on 50 heaps of 12 SFOs the most effective Non-Markov policy increased MPPH over the Dex-Net Markov policy by 107%.

Motion2Vec: Semi-Supervised Representation Learning from Surgical Videos

Learning meaningful visual representations in an embedding space can facilitate generalization in downstream tasks such as action segmentation and imitation. In this paper, we learn a motion-centric representation of surgical video demonstrations by grouping them into action segments/sub-goals/options in a semi-supervised manner. We present Motion2Vec, an algorithm that learns a deep embedding feature space from video observations by minimizing a metric learning loss in a Siamese network: images from the same action segment are pulled together while pushed away from randomly sampled images of other segments, while respecting the temporal ordering of the images. The embeddings are iteratively segmented with a recurrent neural network for a given parametrization of the embedding space after pre-training the Siamese network. We only use a small set of labeled video segments to semantically align the embedding space and assign pseudo-labels to the remaining unlabeled data by inference on the learned model parameters. We demonstrate the use of this representation to imitate surgical suturing motions from publicly available videos of the JIGSAWS dataset. Results give 85.5 % segmentation accuracy on average suggesting performance improvement over several state-of-the-art baselines, while kinematic pose imitation gives 0.94 centimeter error in position per observation on the test set. Videos, code and data are available at https://sites.google.com/view/motion2vec

Industrial Robot Grasping with Deep Learning using a Programmable Logic Controller (PLC)

Universal grasping of a diverse range of previously unseen objects from heaps is a grand challenge in e-commerce order fulfillment, manufacturing, and home service robotics. Recently, deep learning based grasping approaches have demonstrated results that make them increasingly interesting for industrial deployments. This paper explores the problem from an automation systems point-of-view. We develop a robotics grasping system using Dex-Net, which is fully integrated at the controller level. Two neural networks are deployed on a novel industrial AI hardware acceleration module close to a PLC with a power footprint of less than 10 W for the overall system. The software is tightly integrated with the hardware allowing for fast and efficient data processing and real-time communication. The success rate of grasping an object form a bin is up to 95 percent with more than 350 picks per hour, if object and receptive bins are in close proximity. The system was presented at the Hannover Fair 2019 (world s largest industrial trade fair) and other events, where it performed over 5,000 grasps per event.

X-Ray: Mechanical Search for an Occluded Object by Minimizing Support of Learned Occupancy Distributions

For applications in e-commerce, warehouses, healthcare, and home service, robots are often required to search through heaps of objects to grasp a specific target object. For mechanical search, we introduce X-Ray, an algorithm based on learned occupancy distributions. We train a neural network using a synthetic dataset of RGBD heap images labeled for a set of standard bounding box targets with varying aspect ratios. X-Ray minimizes support of the learned distribution as part of a mechanical search policy in both simulated and real environments. We benchmark these policies against two baseline policies on 1,000 heaps of 15 objects in simulation where the target object is partially or fully occluded. Results suggest that X-Ray is significantly more efficient, as it succeeds in extracting the target object 82% of the time, 15% more often than the best-performing baseline. Experiments on an ABB YuMi robot with 20 heaps of 25 household objects suggest that the learned policy transfers easily to a physical system, where it outperforms baseline policies by 15% in success rate with 17% fewer actions. Datasets, videos, and experiments are available at http://sites.google.com/berkeley.edu/x-ray .

Learning to Smooth and Fold Real Fabric Using Dense Object Descriptors Trained on Synthetic Color Images

Robotic fabric manipulation is challenging due to the infinite dimensional configuration space and complex dynamics. In this paper, we learn visual representations of deformable fabric by training dense object descriptors that capture correspondences across images of fabric in various configurations. The learned descriptors capture higher level geometric structure, facilitating design of explainable policies. We demonstrate that the learned representation facilitates multistep fabric smoothing and folding tasks on two real physical systems, the da Vinci surgical robot and the ABB YuMi given high level demonstrations from a supervisor. The system achieves a 78.8% average task success rate across six fabric manipulation tasks. See https://tinyurl.com/fabric-descriptors for supplementary material and videos.

VisuoSpatial Foresight for Multi-Step, Multi-Task Fabric Manipulation

Robotic fabric manipulation has applications in cloth and cable management, senior care, surgery and more. Existing fabric manipulation techniques, however, are designed for specific tasks, making it difficult to generalize across different but related tasks. We address this problem by extending the recently proposed Visual Foresight framework to learn fabric dynamics, which can be efficiently reused to accomplish a variety of different fabric manipulation tasks with a single goal-conditioned policy. We introduce VisuoSpatial Foresight (VSF), which extends prior work by learning visual dynamics on domain randomized RGB images and depth maps simultaneously and completely in simulation. We experimentally evaluate VSF on multi-step fabric smoothing and folding tasks both in simulation and on the da Vinci Research Kit (dVRK) surgical robot without any demonstrations at train or test time. Furthermore, we find that leveraging depth significantly improves performance for cloth manipulation tasks, and results suggest that leveraging RGBD data for video prediction and planning yields an 80% improvement in fabric folding success rate over pure RGB data. Supplementary material is available at https://sites.google.com/view/fabric-vsf/.

Efficiently Calibrating Cable-Driven Surgical Robots With RGBD Sensing, Temporal Windowing, and Linear and Recurrent Neural Network Compensation

Automation of surgical subtasks using cable-driven robotic surgical assistants (RSAs) such as Intuitive Surgical's da Vinci Research Kit (dVRK) is challenging due to imprecision in control from cable-related effects such as backlash, stretch, and hysteresis. We propose a novel approach to efficiently calibrate a dVRK by placing a 3D printed fiducial coordinate frame on the arm and end-effector that is tracked using RGBD sensing. To measure the coupling effects between joints and history-dependent effects, we analyze data from sampled trajectories and consider 13 modeling approaches using LSTM recurrent neural networks and linear models with varying temporal window length to provide corrective feedback. With the proposed method, data collection takes 31 minutes to produce 1800 samples and model training takes less than a minute. Results suggest that the resulting model can reduce the mean tracking error of the physical robot from 2.96mm to 0.65mm on a test set of reference trajectories. We evaluate the model by executing open-loop trajectories of the FLS peg transfer surgeon training task. Results suggest that the best approach increases success rate from 39.4% to 96.7% comparable to the performance of an expert surgical resident. Supplementary material, including 3D-printable models, is available at https://sites.google.com/berkeley.edu/surgical-calibration.

GOMP: Grasp-Optimized Motion Planning for Bin Picking

Rapid and reliable robot bin picking is a critical challenge in automating warehouses, often measured in picks-per-hour (PPH). We explore increasing PPH using faster motions based on optimizing over a set of candidate grasps. The source of this set of grasps is two-fold: (1) grasp-analysis tools such as Dex-Net generate multiple candidate grasps, and (2) each of these grasps has a degree of freedom about which a robot gripper can rotate. In this paper, we present Grasp-Optimized Motion Planning (GOMP), an algorithm that speeds up the execution of a bin-picking robot's operations by incorporating robot dynamics and a set of candidate grasps produced by a grasp planner into an optimizing motion planner. We compute motions by optimizing with sequential quadratic programming (SQP) and iteratively updating trust regions to account for the non-convex nature of the problem. In our formulation, we constrain the motion to remain within the mechanical limits of the robot while avoiding obstacles. We further convert the problem to a time-minimization by repeatedly shorting a time horizon of a trajectory until the SQP is infeasible. In experiments with a UR5, GOMP achieves a speedup of 9x over a baseline planner.

Learning Rope Manipulation Policies Using Dense Object Descriptors Trained on Synthetic Depth Data

Robotic manipulation of deformable 1D objects such as ropes, cables, and hoses is challenging due to the lack of high-fidelity analytic models and large configuration spaces. Furthermore, learning end-to-end manipulation policies directly from images and physical interaction requires significant time on a robot and can fail to generalize across tasks. We address these challenges using interpretable deep visual representations for rope, extending recent work on dense object descriptors for robot manipulation. This facilitates the design of interpretable and transferable geometric policies built on top of the learned representations, decoupling visual reasoning and control. We present an approach that learns point-pair correspondences between initial and goal rope configurations, which implicitly encodes geometric structure, entirely in simulation from synthetic depth images. We demonstrate that the learned representation -- dense depth object descriptors (DDODs) -- can be used to manipulate a real rope into a variety of different arrangements either by learning from demonstrations or using interpretable geometric policies. In 50 trials of a knot-tying task with the ABB YuMi Robot, the system achieves a 66% knot-tying success rate from previously unseen configurations. See https://tinyurl.com/rope-learning for supplementary material and videos.