Autonomous Robotic Assembly: From Part Singulation to Precise Assembly

Imagine a robot that can assemble a functional product from the individual parts presented in any configuration to the robot. Designing such a robotic system is a complex problem which presents several open challenges. To bypass these challenges, the current generation of assembly systems is built with a lot of system integration effort to provide the structure and precision necessary for assembly. These systems are mostly responsible for part singulation, part kitting, and part detection, which is accomplished by intelligent system design. In this paper, we present autonomous assembly of a gear box with minimum requirements on structure. The assembly parts are randomly placed in a two-dimensional work environment for the robot. The proposed system makes use of several different manipulation skills such as sliding for grasping, in-hand manipulation, and insertion to assemble the gear box. All these tasks are run in a closed-loop fashion using vision, tactile, and Force-Torque (F/T) sensors. We perform extensive hardware experiments to show the robustness of the proposed methods as well as the overall system. See supplementary video at https://www.youtube.com/watch?v=cZ9M1DQ23OI.

Multi-level Reasoning for Robotic Assembly: From Sequence Inference to Contact Selection

Automating the assembly of objects from their parts is a complex problem with innumerable applications in manufacturing, maintenance, and recycling. Unlike existing research, which is limited to target segmentation, pose regression, or using fixed target blueprints, our work presents a holistic multi-level framework for part assembly planning consisting of part assembly sequence inference, part motion planning, and robot contact optimization. We present the Part Assembly Sequence Transformer (PAST) -- a sequence-to-sequence neural network -- to infer assembly sequences recursively from a target blueprint. We then use a motion planner and optimization to generate part movements and contacts. To train PAST, we introduce D4PAS: a large-scale Dataset for Part Assembly Sequences (D4PAS) consisting of physically valid sequences for industrial objects. Experimental results show that our approach generalizes better than prior methods while needing significantly less computational time for inference.

Interactive Planning Using Large Language Models for Partially Observable Robotics Tasks

Designing robotic agents to perform open vocabulary tasks has been the long-standing goal in robotics and AI. Recently, Large Language Models (LLMs) have achieved impressive results in creating robotic agents for performing open vocabulary tasks. However, planning for these tasks in the presence of uncertainties is challenging as it requires \enquote{chain-of-thought} reasoning, aggregating information from the environment, updating state estimates, and generating actions based on the updated state estimates. In this paper, we present an interactive planning technique for partially observable tasks using LLMs. In the proposed method, an LLM is used to collect missing information from the environment using a robot and infer the state of the underlying problem from collected observations while guiding the robot to perform the required actions. We also use a fine-tuned Llama 2 model via self-instruct and compare its performance against a pre-trained LLM like GPT-4. Results are demonstrated on several tasks in simulation as well as real-world environments. A video describing our work along with some results could be found here.

A Black-Box Physics-Informed Estimator based on Gaussian Process Regression for Robot Inverse Dynamics Identification

In this paper, we propose a black-box model based on Gaussian process regression for the identification of the inverse dynamics of robotic manipulators. The proposed model relies on a novel multidimensional kernel, called \textit{Lagrangian Inspired Polynomial} (\kernelInitials{}) kernel. The \kernelInitials{} kernel is based on two main ideas. First, instead of directly modeling the inverse dynamics components, we model as GPs the kinetic and potential energy of the system. The GP prior on the inverse dynamics components is derived from those on the energies by applying the properties of GPs under linear operators. Second, as regards the energy prior definition, we prove a polynomial structure of the kinetic and potential energy, and we derive a polynomial kernel that encodes this property. As a consequence, the proposed model allows also to estimate the kinetic and potential energy without requiring any label on these quantities. Results on simulation and on two real robotic manipulators, namely a 7 DOF Franka Emika Panda and a 6 DOF MELFA RV4FL, show that the proposed model outperforms state-of-the-art black-box estimators based both on Gaussian Processes and Neural Networks in terms of accuracy, generality and data efficiency. The experiments on the MELFA robot also demonstrate that our approach achieves performance comparable to fine-tuned model-based estimators, despite requiring less prior information.

Forward Dynamics Estimation from Data-Driven Inverse Dynamics Learning

In this paper, we propose to estimate the forward dynamics equations of mechanical systems by learning a model of the inverse dynamics and estimating individual dynamics components from it. We revisit the classical formulation of rigid body dynamics in order to extrapolate the physical dynamical components, such as inertial and gravitational components, from an inverse dynamics model. After estimating the dynamical components, the forward dynamics can be computed in closed form as a function of the learned inverse dynamics. We tested the proposed method with several machine learning models based on Gaussian Process Regression and compared them with the standard approach of learning the forward dynamics directly. Results on two simulated robotic manipulators, a PANDA Franka Emika and a UR10, show the effectiveness of the proposed method in learning the forward dynamics, both in terms of accuracy as well as in opening the possibility of using more structured~models.

Style-transfer based Speech and Audio-visual Scene Understanding for Robot Action Sequence Acquisition from Videos

To realize human-robot collaboration, robots need to execute actions for new tasks according to human instructions given finite prior knowledge. Human experts can share their knowledge of how to perform a task with a robot through multi-modal instructions in their demonstrations, showing a sequence of short-horizon steps to achieve a long-horizon goal. This paper introduces a method for robot action sequence generation from instruction videos using (1) an audio-visual Transformer that converts audio-visual features and instruction speech to a sequence of robot actions called dynamic movement primitives (DMPs) and (2) style-transfer-based training that employs multi-task learning with video captioning and weakly-supervised learning with a semantic classifier to exploit unpaired video-action data. We built a system that accomplishes various cooking actions, where an arm robot executes a DMP sequence acquired from a cooking video using the audio-visual Transformer. Experiments with Epic-Kitchen-100, YouCookII, QuerYD, and in-house instruction video datasets show that the proposed method improves the quality of DMP sequences by 2.3 times the METEOR score obtained with a baseline video-to-action Transformer. The model achieved 32% of the task success rate with the task knowledge of the object.

Learning Generalizable Pivoting Skills

The skill of pivoting an object with a robotic system is challenging for the external forces that act on the system, mainly given by contact interaction. The complexity increases when the same skills are required to generalize across different objects. This paper proposes a framework for learning robust and generalizable pivoting skills, which consists of three steps. First, we learn a pivoting policy on an ``unitary'' object using Reinforcement Learning (RL). Then, we obtain the object's feature space by supervised learning to encode the kinematic properties of arbitrary objects. Finally, to adapt the unitary policy to multiple objects, we learn data-driven projections based on the object features to adjust the state and action space of the new pivoting task. The proposed approach is entirely trained in simulation. It requires only one depth image of the object and can zero-shot transfer to real-world objects. We demonstrate robustness to sim-to-real transfer and generalization to multiple objects.

Simultaneous Tactile Estimation and Control of Extrinsic Contact

We propose a method that simultaneously estimates and controls extrinsic contact with tactile feedback. The method enables challenging manipulation tasks that require controlling light forces and accurate motions in contact, such as balancing an unknown object on a thin rod standing upright. A factor graph-based framework fuses a sequence of tactile and kinematic measurements to estimate and control the interaction between gripper-object-environment, including the location and wrench at the extrinsic contact between the grasped object and the environment and the grasp wrench transferred from the gripper to the object. The same framework simultaneously plans the gripper motions that make it possible to estimate the state while satisfying regularizing control objectives to prevent slip, such as minimizing the grasp wrench and minimizing frictional force at the extrinsic contact. We show results with sub-millimeter contact localization error and good slip prevention even on slippery environments, for multiple contact formations (point, line, patch contact) and transitions between them. See supplementary video and results at https://sites.google.com/view/sim-tact.

Learning Control from Raw Position Measurements

We propose a Model-Based Reinforcement Learning (MBRL) algorithm named VF-MC-PILCO, specifically designed for application to mechanical systems where velocities cannot be directly measured. This circumstance, if not adequately considered, can compromise the success of MBRL approaches. To cope with this problem, we define a velocity-free state formulation which consists of the collection of past positions and inputs. Then, VF-MC-PILCO uses Gaussian Process Regression to model the dynamics of the velocity-free state and optimizes the control policy through a particle-based policy gradient approach. We compare VF-MC-PILCO with our previous MBRL algorithm, MC-PILCO4PMS, which handles the lack of direct velocity measurements by modeling the presence of velocity estimators. Results on both simulated (cart-pole and UR5 robot) and real mechanical systems (Furuta pendulum and a ball-and-plate rig) show that the two algorithms achieve similar results. Conveniently, VF-MC-PILCO does not require the design and implementation of state estimators, which can be a challenging and time-consuming activity to be performed by an expert user.

Generalizable Human-Robot Collaborative Assembly Using Imitation Learning and Force Control

Robots have been steadily increasing their presence in our daily lives, where they can work along with humans to provide assistance in various tasks on industry floors, in offices, and in homes. Automated assembly is one of the key applications of robots, and the next generation assembly systems could become much more efficient by creating collaborative human-robot systems. However, although collaborative robots have been around for decades, their application in truly collaborative systems has been limited. This is because a truly collaborative human-robot system needs to adjust its operation with respect to the uncertainty and imprecision in human actions, ensure safety during interaction, etc. In this paper, we present a system for human-robot collaborative assembly using learning from demonstration and pose estimation, so that the robot can adapt to the uncertainty caused by the operation of humans. Learning from demonstration is used to generate motion trajectories for the robot based on the pose estimate of different goal locations from a deep learning-based vision system. The proposed system is demonstrated using a physical 6 DoF manipulator in a collaborative human-robot assembly scenario. We show successful generalization of the system's operation to changes in the initial and final goal locations through various experiments.