Real-time Contact State Estimation in Shape Control of Deformable Linear Objects under Small Environmental Constraints

Controlling the shape of deformable linear objects using robots and constraints provided by environmental fixtures has diverse industrial applications. In order to establish robust contacts with these fixtures, accurate estimation of the contact state is essential for preventing and rectifying potential anomalies. However, this task is challenging due to the small sizes of fixtures, the requirement for real-time performances, and the infinite degrees of freedom of the deformable linear objects. In this paper, we propose a real-time approach for estimating both contact establishment and subsequent changes by leveraging the dependency between the applied and detected contact force on the deformable linear objects. We seamlessly integrate this method into the robot control loop and achieve an adaptive shape control framework which avoids, detects and corrects anomalies automatically. Real-world experiments validate the robustness and effectiveness of our contact estimation approach across various scenarios, significantly increasing the success rate of shape control processes.

Maximizing the Use of Environmental Constraints: A Pushing-Based Hybrid Position/Force Assembly Skill for Contact-Rich Tasks

The need for contact-rich tasks is rapidly growing in modern manufacturing settings. However, few traditional robotic assembly skills consider environmental constraints during task execution, and most of them use these constraints as termination conditions. In this study, we present a pushing-based hybrid position/force assembly skill that can maximize environmental constraints during task execution. To the best of our knowledge, this is the first work that considers using pushing actions during the execution of the assembly tasks. We have proved that our skill can maximize the utilization of environmental constraints using mobile manipulator system assembly task experiments, and achieve a 100\% success rate in the executions.

Combining Learning from Demonstration with Learning by Exploration to Facilitate Contact-Rich Tasks

Collaborative robots are expected to be able to work alongside humans and in some cases directly replace existing human workers, thus effectively responding to rapid assembly line changes. Current methods for programming contact-rich tasks, especially in heavily constrained space, tend to be fairly inefficient. Therefore, faster and more intuitive approaches to robot teaching are urgently required. This work focuses on combining visual servoing based learning from demonstration (LfD) and force-based learning by exploration (LbE), to enable fast and intuitive programming of contact-rich tasks with minimal user effort required. Two learning approaches were developed and integrated into a framework, and one relying on human to robot motion mapping (the visual servoing approach) and one on force-based reinforcement learning. The developed framework implements the non-contact demonstration teaching method based on visual servoing approach and optimizes the demonstrated robot target positions according to the detected contact state. The framework has been compared with two most commonly used baseline techniques, pendant-based teaching and hand-guiding teaching. The efficiency and reliability of the framework have been validated through comparison experiments involving the teaching and execution of contact-rich tasks. The framework proposed in this paper has performed the best in terms of teaching time, execution success rate, risk of damage, and ease of use.