Mobile manipulators for indoor human environments can serve as versatile devices that perform a variety of tasks, yet adoption of this technology has been limited. Reducing size, weight, and cost could facilitate adoption, but risks restricting capabilities. We present a novel design that reduces size, weight, and cost, while still performing a variety of tasks. The core design consists of a two-wheeled differential-drive mobile base, a lift, and a telescoping arm configured to achieve Cartesian motion at the end of the arm. Design extensions include a 1 degree-of-freedom (DOF) wrist to stow a tool, a 2-DOF dexterous wrist to pitch and roll a tool, and a compliant gripper. We justify our design with mathematical models of static stability that relate the robot's size and weight to its workspace, payload, and applied forces. We also provide empirical support by teleoperating and autonomously controlling a commercial robot based on our design (the Stretch RE1 from Hello Robot Inc.) to perform tasks in real homes.
We begin this paper by presenting our approach to robot manipulation, which emphasizes the benefits of making contact with the world across the entire manipulator. We assume that low contact forces are benign, and focus on the development of robots that can control their contact forces during goal-directed motion. Inspired by biology, we assume that the robot has low-stiffness actuation at its joints, and tactile sensing across the entire surface of its manipulator. We then describe a novel controller that exploits these assumptions. The controller only requires haptic sensing and does not need an explicit model of the environment prior to contact. It also handles multiple contacts across the surface of the manipulator. The controller uses model predictive control (MPC) with a time horizon of length one, and a linear quasi-static mechanical model that it constructs at each time step. We show that this controller enables both real and simulated robots to reach goal locations in high clutter with low contact forces. Our experiments include tests using a real robot with a novel tactile sensor array on its forearm reaching into simulated foliage and a cinder block. In our experiments, robots made contact across their entire arms while pushing aside movable objects, deforming compliant objects, and perceiving the world.