POE: Acoustic Soft Robotic Proprioception for Omnidirectional End-effectors

Soft robotic shape estimation and proprioception are challenging because of soft robot's complex deformation behaviors and infinite degrees of freedom. A soft robot's continuously deforming body makes it difficult to integrate rigid sensors and to reliably estimate its shape. In this work, we present Proprioceptive Omnidirectional End-effector (POE), which has six embedded microphones across the tendon-driven soft robot's surface. We first introduce novel applications of previously proposed 3D reconstruction methods to acoustic signals from the microphones for soft robot shape proprioception. To improve the proprioception pipeline's training efficiency and model prediction consistency, we present POE-M. POE-M first predicts key point positions from the acoustic signal observations with the embedded microphone array. Then we utilize an energy-minimization method to reconstruct a physically admissible high-resolution mesh of POE given the estimated key points. We evaluate the mesh reconstruction module with simulated data and the full POE-M pipeline with real-world experiments. We demonstrate that POE-M's explicit guidance of the key points during the mesh reconstruction process provides robustness and stability to the pipeline with ablation studies. POE-M reduced the maximum Chamfer distance error by 23.10 % compared to the state-of-the-art end-to-end soft robot proprioception models and achieved 4.91 mm average Chamfer distance error during evaluation.

Toward Zero-Shot Sim-to-Real Transfer Learning for Pneumatic Soft Robot 3D Proprioceptive Sensing

Pneumatic soft robots present many advantages in manipulation tasks. Notably, their inherent compliance makes them safe and reliable in unstructured and fragile environments. However, full-body shape sensing for pneumatic soft robots is challenging because of their high degrees of freedom and complex deformation behaviors. Vision-based proprioception sensing methods relying on embedded cameras and deep learning provide a good solution to proprioception sensing by extracting the full-body shape information from the high-dimensional sensing data. But the current training data collection process makes it difficult for many applications. To address this challenge, we propose and demonstrate a robust sim-to-real pipeline that allows the collection of the soft robot's shape information in high-fidelity point cloud representation. The model trained on simulated data was evaluated with real internal camera images. The results show that the model performed with averaged Chamfer distance of 8.85 mm and tip position error of 10.12 mm even with external perturbation for a pneumatic soft robot with a length of 100.0 mm. We also demonstrated the sim-to-real pipeline's potential for exploring different configurations of visual patterns to improve vision-based reconstruction results. The code and dataset are available at https://github.com/DeepSoRo/DeepSoRoSim2Real.