Learning-Guided Force-Feedback Model Predictive Control with Obstacle Avoidance for Robotic Deburring

Model Predictive Control (MPC) is widely used for torque-controlled robots, but classical formulations often neglect real-time force feedback and struggle with contact-rich industrial tasks under collision constraints. Deburring in particular requires precise tool insertion, stable force regulation, and collision-free circular motions in challenging configurations, which exceeds the capability of standard MPC pipelines. We propose a framework that integrates force-feedback MPC with diffusion-based motion priors to address these challenges. The diffusion model serves as a memory of motion strategies, providing robust initialization and adaptation across multiple task instances, while MPC ensures safe execution with explicit force tracking, torque feasibility, and collision avoidance. We validate our approach on a torque-controlled manipulator performing industrial deburring tasks. Experiments demonstrate reliable tool insertion, accurate normal force tracking, and circular deburring motions even in hard-to-reach configurations and under obstacle constraints. To our knowledge, this is the first integration of diffusion motion priors with force-feedback MPC for collision-aware, contact-rich industrial tasks.

Warm-Starting Collision-Free Model Predictive Control With Object-Centric Diffusion

Acting in cluttered environments requires predicting and avoiding collisions while still achieving precise control. Conventional optimization-based controllers can enforce physical constraints, but they struggle to produce feasible solutions quickly when many obstacles are present. Diffusion models can generate diverse trajectories around obstacles, yet prior approaches lacked a general and efficient way to condition them on scene structure. In this paper, we show that combining diffusion-based warm-starting conditioned with a latent object-centric representation of the scene and with a collision-aware model predictive controller (MPC) yields reliable and efficient motion generation under strict time limits. Our approach conditions a diffusion transformer on the system state, task, and surroundings, using an object-centric slot attention mechanism to provide a compact obstacle representation suitable for control. The sampled trajectories are refined by an optimal control problem that enforces rigid-body dynamics and signed-distance collision constraints, producing feasible motions in real time. On benchmark tasks, this hybrid method achieved markedly higher success rates and lower latency than sampling-based planners or either component alone. Real-robot experiments with a torque-controlled Panda confirm reliable and safe execution with MPC.