Abstract:Zero-shot 3D anomaly detection aims to identify anomalies without access to training data from target categories. However, existing methods mainly rely on projecting 3D observations into multi-view representations that primarily capture geometric cues rather than realistic visual semantics and process them with vision encoders pretrained on RGB data, leading to a significant domain gap between the encoder and the projected representations. To address this issue, we propose Align3D-AD, a unified two-stage framework that leverages the RGB modality from auxiliary categories as cross-modal guidance for zero-shot 3D anomaly detection. First, we introduce a cross-modal feature alignment paradigm that maps rendering features into the RGB semantic space. Unlike prior works that implicitly rely on pretrained encoders, our method enables direct semantic transfer from RGB observations. A semantic consistency reweighting strategy is further introduced to refine feature alignment by reweighting local regions according to holistic semantic consistency. Second, we propose a modality-aware prompt learning framework with dual-prompt contrastive alignment. By assigning independent prompts to RGB-aligned and rendering features, our method captures complementary semantics across modalities, while the contrastive alignment further enhances prompt representations to improve discriminability. Extensive experiments on MVTec3D-AD, Eyecandies, and Real3D-AD demonstrate that Align3D-AD consistently outperforms existing zero-shot methods under both one-vs-rest and cross-dataset settings, highlighting its generalization capability and robustness. Code and the dataset will be made available once our paper is accepted.
Abstract:The aerodynamic design of turbomachinery is a complex and tightly coupled multi-stage process involving geometry generation, performance prediction, optimization, and high-fidelity physical validation. Existing intelligent design approaches typically focus on individual stages or rely on loosely coupled pipelines, making fully autonomous end-to-end design challenging. To address this issue, this study proposes TurboAgent, a large language model (LLM)-driven autonomous multi-agent framework for turbomachinery aerodynamic design and optimization. The LLM serves as the core for task planning and coordination, while specialized agents handle generative design, rapid performance prediction, multi-objective optimization, and physics-based validation. The framework transforms traditional trial-and-error design into a data-driven collaborative workflow, with high-fidelity simulations retained for final verification. A transonic single-rotor compressor is used for validation. The results show strong agreement between target performance, generated designs, and CFD simulations. The coefficients of determination for mass flow rate, total pressure ratio, and isentropic efficiency all exceed 0.91, with normalized RMSE values below 8%. The optimization agent further improves isentropic efficiency by 1.61% and total pressure ratio by 3.02%. The complete workflow can be executed within approximately 30 minutes under parallel computing. These results demonstrate that TurboAgent enables an autonomous closed-loop design process from natural language requirements to final design generation, providing an efficient and scalable paradigm for turbomachinery aerodynamic design.
Abstract:The manufacturing sector is increasingly adopting Multimodal Large Language Models (MLLMs) to transition from simple perception to autonomous execution, yet current evaluations fail to reflect the rigorous demands of real-world manufacturing environments. Progress is hindered by data scarcity and a lack of fine-grained domain semantics in existing datasets. To bridge this gap, we introduce FORGE. Wefirst construct a high-quality multimodal dataset that combines real-world 2D images and 3D point clouds, annotated with fine-grained domain semantics (e.g., exact model numbers). We then evaluate 18 state-of-the-art MLLMs across three manufacturing tasks, namely workpiece verification, structural surface inspection, and assembly verification, revealing significant performance gaps. Counter to conventional understanding, the bottleneck analysis shows that visual grounding is not the primary limiting factor. Instead, insufficient domain-specific knowledge is the key bottleneck, setting a clear direction for future research. Beyond evaluation, we show that our structured annotations can serve as an actionable training resource: supervised fine-tuning of a compact 3B-parameter model on our data yields up to 90.8% relative improvement in accuracy on held-out manufacturing scenarios, providing preliminary evidence for a practical pathway toward domain-adapted manufacturing MLLMs. The code and datasets are available at https://ai4manufacturing.github.io/forge-web.
Abstract:Multi-view anomaly detection aims to identify surface defects on complex objects using observations captured from multiple viewpoints. However, existing unsupervised methods often suffer from feature inconsistency arising from viewpoint variations and modality discrepancies. To address these challenges, we propose a Semantic and Geometric Alignment Network (SGANet), a unified framework for multimodal multi-view anomaly detection that effectively combines semantic and geometric alignment to learn physically coherent feature representations across viewpoints and modalities. SGANet consists of three key components. The Selective Cross-view Feature Refinement Module (SCFRM) selectively aggregates informative patch features from adjacent views to enhance cross-view feature interaction. The Semantic-Structural Patch Alignment (SSPA) enforces semantic alignment across modalities while maintaining structural consistency under viewpoint transformations. The Multi-View Geometric Alignment (MVGA) further aligns geometrically corresponding patches across viewpoints. By jointly modeling feature interaction, semantic and structural consistency, and global geometric correspondence, SGANet effectively enhances anomaly detection performance in multimodal multi-view settings. Extensive experiments on the SiM3D and Eyecandies datasets demonstrate that SGANet achieves state-of-the-art performance in both anomaly detection and localization, validating its effectiveness in realistic industrial scenarios.
Abstract:Vision-Based Tactile Sensors (VBTS) are essential for achieving dexterous robotic manipulation, yet the tactile sim-to-real gap remains a fundamental bottleneck. Current tactile simulations suffer from a persistent dilemma: simplified geometric projections lack physical authenticity, while high-fidelity Finite Element Methods (FEM) are too computationally prohibitive for large-scale reinforcement learning. In this work, we present Tacmap, a high-fidelity, computationally efficient tactile simulation framework anchored in volumetric penetration depth. Our key insight is to bridge the tactile sim-to-real gap by unifying both domains through a shared deform map representation. Specifically, we compute 3D intersection volumes as depth maps in simulation, while in the real world, we employ an automated data-collection rig to learn a robust mapping from raw tactile images to ground-truth depth maps. By aligning simulation and real-world in this unified geometric space, Tacmap minimizes domain shift while maintaining physical consistency. Quantitative evaluations across diverse contact scenarios demonstrate that Tacmap's deform maps closely mirror real-world measurements. Moreover, we validate the utility of Tacmap through an in-hand rotation task, where a policy trained exclusively in simulation achieves zero-shot transfer to a physical robot.
Abstract:Anomaly detection in complex, high-dimensional data, such as UAV sensor readings, is essential for operational safety but challenging for existing methods due to their limited sensitivity, scalability, and inability to capture intricate dependencies. We propose the Diffuse to Detect (DTD) framework, a novel approach that innovatively adapts diffusion models for anomaly detection, diverging from their conventional use in generative tasks with high inference time. By comparison, DTD employs a single-step diffusion process to predict noise patterns, enabling rapid and precise identification of anomalies without reconstruction errors. This approach is grounded in robust theoretical foundations that link noise prediction to the data distribution's score function, ensuring reliable deviation detection. By integrating Graph Neural Networks to model sensor relationships as dynamic graphs, DTD effectively captures spatial (inter-sensor) and temporal anomalies. Its two-branch architecture, with parametric neural network-based energy scoring for scalability and nonparametric statistical methods for interpretability, provides flexible trade-offs between computational efficiency and transparency. Extensive evaluations on UAV sensor data, multivariate time series, and images demonstrate DTD's superior performance over existing methods, underscoring its generality across diverse data modalities. This versatility, combined with its adaptability, positions DTD as a transformative solution for safety-critical applications, including industrial monitoring and beyond.
Abstract:Large pretrained vision foundation models have shown significant potential in various vision tasks. However, for industrial anomaly detection, the scarcity of real defect samples poses a critical challenge in leveraging these models. While 2D anomaly generation has significantly advanced with established generative models, the adoption of 3D sensors in industrial manufacturing has made leveraging 3D data for surface quality inspection an emerging trend. In contrast to 2D techniques, 3D anomaly generation remains largely unexplored, limiting the potential of 3D data in industrial quality inspection. To address this gap, we propose a novel yet simple 3D anomaly generation method, 3D-PNAS, based on Perlin noise and surface parameterization. Our method generates realistic 3D surface anomalies by projecting the point cloud onto a 2D plane, sampling multi-scale noise values from a Perlin noise field, and perturbing the point cloud along its normal direction. Through comprehensive visualization experiments, we demonstrate how key parameters - including noise scale, perturbation strength, and octaves, provide fine-grained control over the generated anomalies, enabling the creation of diverse defect patterns from pronounced deformations to subtle surface variations. Additionally, our cross-category experiments show that the method produces consistent yet geometrically plausible anomalies across different object types, adapting to their specific surface characteristics. We also provide a comprehensive codebase and visualization toolkit to facilitate future research.




Abstract:Industrial quality inspection plays a critical role in modern manufacturing by identifying defective products during production. While single-modality approaches using either 3D point clouds or 2D RGB images suffer from information incompleteness, multimodal anomaly detection offers promise through the complementary fusion of crossmodal data. However, existing methods face challenges in effectively integrating unimodal results and improving discriminative power. To address these limitations, we first reinterpret memory bank-based anomaly scores in single modalities as isotropic Euclidean distances in local feature spaces. Dynamically evolving from Eulidean metrics, we propose a novel \underline{G}eometry-\underline{G}uided \underline{S}core \underline{F}usion (G$^{2}$SF) framework that progressively learns an anisotropic local distance metric as a unified score for the fusion task. Through a geometric encoding operator, a novel Local Scale Prediction Network (LSPN) is proposed to predict direction-aware scaling factors that characterize first-order local feature distributions, thereby enhancing discrimination between normal and anomalous patterns. Additionally, we develop specialized loss functions and score aggregation strategy from geometric priors to ensure both metric generalization and efficacy. Comprehensive evaluations on the MVTec-3D AD dataset demonstrate the state-of-the-art detection performance of our method with low positive rate and better recall, which is essential in industrial application, and detailed ablation analysis validates each component's contribution.




Abstract:Surface anomaly classification is critical for manufacturing system fault diagnosis and quality control. However, the following challenges always hinder accurate anomaly classification in practice: (i) Anomaly patterns exhibit intra-class variation and inter-class similarity, presenting challenges in the accurate classification of each sample. (ii) Despite the predefined classes, new types of anomalies can occur during production that require to be detected accurately. (iii) Anomalous data is rare in manufacturing processes, leading to limited data for model learning. To tackle the above challenges simultaneously, this paper proposes a novel deep subspace learning-based 3D anomaly classification model. Specifically, starting from a lightweight encoder to extract the latent representations, we model each class as a subspace to account for the intra-class variation, while promoting distinct subspaces of different classes to tackle the inter-class similarity. Moreover, the explicit modeling of subspaces offers the capability to detect out-of-distribution samples, i.e., new types of anomalies, and the regularization effect with much fewer learnable parameters of our proposed subspace classifier, compared to the popular Multi-Layer Perceptions (MLPs). Extensive numerical experiments demonstrate our method achieves better anomaly classification results than benchmark methods, and can effectively identify the new types of anomalies.




Abstract:Anomaly detection based on 3D point cloud data is an important research problem and receives more and more attention recently. Untrained anomaly detection based on only one sample is an emerging research problem motivated by real manufacturing industries such as personalized manufacturing that only one sample can be collected without any additional labels. How to accurately identify anomalies based on one 3D point cloud sample is a critical challenge in both industrial applications and the field of machine learning. This paper aims to provide a formal definition of untrained anomaly detection problem based on 3D point cloud data, discuss the differences between untrained anomaly detection and current unsupervised anomaly detection methods. Unlike unsupervised learning, untrained methods do not rely on any data, including unlabeled data. Instead, they leverage prior knowledge about the manufacturing surfaces and anomalies. Examples are used to illustrate these prior knowledge and untrained machine learning model. Afterwards, literature review on untrained anomaly detection based on 3D point cloud data is also provided, and the potential of untrained deep neural networks for anomaly detection is also discussed as outlooks.