Tensegrity-based Robot Leg Design with Variable Stiffness

Animals can finely modulate their leg stiffness to interact with complex terrains and absorb sudden shocks. In feats like leaping and sprinting, animals demonstrate a sophisticated interplay of opposing muscle pairs that actively modulate joint stiffness, while tendons and ligaments act as biological springs storing and releasing energy. Although legged robots have achieved notable progress in robust locomotion, they still lack the refined adaptability inherent in animal motor control. Integrating mechanisms that allow active control of leg stiffness presents a pathway towards more resilient robotic systems. This paper proposes a novel mechanical design to integrate compliancy into robot legs based on tensegrity - a structural principle that combines flexible cables and rigid elements to balance tension and compression. Tensegrity structures naturally allow for passive compliance, making them well-suited for absorbing impacts and adapting to diverse terrains. Our design features a robot leg with tensegrity joints and a mechanism to control the joint's rotational stiffness by modulating the tension of the cable actuation system. We demonstrate that the robot leg can reduce the impact forces of sudden shocks by at least 34.7 % and achieve a similar leg flexion under a load difference of 10.26 N by adjusting its stiffness configuration. The results indicate that tensegrity-based leg designs harbors potential towards more resilient and adaptable legged robots.

Fast ground-to-air transition with avian-inspired multifunctional legs

Most birds can navigate seamlessly between aerial and terrestrial environments. Whereas the forelimbs evolved into wings primarily for flight, the hindlimbs serve diverse functions such as walking, hopping, and leaping, and jumping take-off for transitions into flight. These capabilities have inspired engineers to aim for similar multi-modality in aerial robots, expanding their range of applications across diverse environments. However, challenges remain in reproducing multi-modal locomotion, across gaits with distinct kinematics and propulsive characteristics, such as walking and jumping, while preserving lightweight mass for flight. This tradeoff between mechanical complexity and versatility limits most existing aerial robots to only one additional locomotor mode. Here, we overcome the complexity-versatility tradeoff with RAVEN (Robotic Avian-inspired Vehicle for multiple ENvironments), which uses its bird-inspired multi-functional legs to jump rapidly into flight, walk on ground and hop over obstacles and gaps similar to the multi-modal locomotion of birds. We show that jumping for take-off contributes substantially to initial flight take-off speed and, remarkably, that it is more energy-efficient than solely propeller-based take-off. Our analysis suggests an important tradeoff in mass distribution between legs and body among birds adapted for different locomotor strategies, with greater investment in leg mass among terrestrial birds with multi-modal gait demands. Multi-functional robot legs expand opportunities to deploy traditional fixed-wing aircraft in complex terrains through autonomous take-offs and multi-modal gaits.

Passive wing deployment and retraction in beetles and flapping microrobots

Birds, bats and many insects can tuck their wings against their bodies at rest and deploy them to power flight. Whereas birds and bats use well-developed pectoral and wing muscles and tendons, how insects control these movements remains unclear, as mechanisms of wing deployment and retraction vary among insect species. Beetles (Coleoptera) display one of the most complex wing mechanisms. For example, in rhinoceros beetles, the wing deployment initiates by fully opening the elytra and partially releasing the hindwings from the abdomen. Subsequently, the beetle starts flapping, elevates the hindwings at the bases, and unfolds the wingtips in an origami-like fashion. Whilst the origami-like fold have been extensively explored, limited attention has been given to the hindwing base deployment and retraction, which are believed to be driven by thoracic muscles. Using high-speed cameras and robotic flapping-wing models, here we demonstrate that rhinoceros beetles can effortlessly elevate the hindwings to flight position without the need for muscular activity. We show that opening the elytra triggers a spring-like partial release of the hindwings from the body, allowing the clearance needed for subsequent flapping motion that brings the hindwings into flight position. The results also show that after flight, beetles can leverage the elytra to push the hindwings back into the resting position, further strengthening the hypothesis of a passive deployment mechanism. Finally, we validate the hypothesis with a flapping microrobot that passively deploys its wings for stable controlled flight and retracts them neatly upon landing, which offers a simple yet effective approach to the design of insect-like flying micromachines.

Adaptive morphing of wing and tail for stable, resilient, and energy-efficient flight of avian-informed drones

Avian-informed drones feature morphing wing and tail surfaces, enhancing agility and adaptability in flight. Despite their large potential, realising their full capabilities remains challenging due to the lack of generalized control strategies accommodating their large degrees of freedom and cross-coupling effects between their control surfaces. Here we propose a new body-rate controller for avian-informed drones that uses all available actuators to control the motion of the drone. The method exhibits robustness against physical perturbations, turbulent airflow, and even loss of certain actuators mid-flight. Furthermore, wing and tail morphing is leveraged to enhance energy efficiency at 8m/s, 10m/s and 12m/s using in-flight Bayesian optimization. The resulting morphing configurations yield significant gains across all three speeds of up to 11.5% compared to non-morphing configurations and display a strong resemblance to avian flight at different speeds. This research lays the groundwork for the development of autonomous avian-informed drones that operate under diverse wind conditions, emphasizing the role of morphing in improving energy efficiency.

High-Speed Motion Planning for Aerial Swarms in Unknown and Cluttered Environments

Coordinated flight of multiple drones allows to achieve tasks faster such as search and rescue and infrastructure inspection. Thus, pushing the state-of-the-art of aerial swarms in navigation speed and robustness is of tremendous benefit. In particular, being able to account for unexplored/unknown environments when planning trajectories allows for safer flight. In this work, we propose the first high-speed, decentralized, and synchronous motion planning framework (HDSM) for an aerial swarm that explicitly takes into account the unknown/undiscovered parts of the environment. The proposed approach generates an optimized trajectory for each planning agent that avoids obstacles and other planning agents while moving and exploring the environment. The only global information that each agent has is the target location. The generated trajectory is high-speed, safe from unexplored spaces, and brings the agent closer to its goal. The proposed method outperforms four recent state-of-the-art methods in success rate (100% success in reaching the target location), flight speed (67% faster), and flight time (42% lower). Finally, the method is validated on a set of Crazyflie nano-drones as a proof of concept.

Crash-perching on vertical poles with a hugging-wing robot

Perching with winged Unmanned Aerial Vehicles has often been solved by means of complex control or intricate appendages. Here, we present a simple yet novel method that relies on passive wing morphing for crash-landing on trees and other types of vertical poles. Inspired by the adaptability of animals' and bats' limbs in gripping and holding onto trees, we design dual-purpose wings that enable both aerial gliding and perching on poles. With an upturned nose design, the robot can passively reorient from horizontal flight to vertical upon a head-on crash with a pole, followed by hugging with its wings to perch. We characterize the performance of reorientation and perching in terms of impact speed and angle, pole material, and size. The robot robustly reorients at impact angles above 15{\deg} and speeds of 3 m/s to 9 m/s, and can hold onto various pole types larger than 28% of its wingspan in diameter. We demonstrate crash-perching on tree trunks with an overall success rate of 71%. The method opens up new possibilities for the use of aerial robots in applications such as inspection, maintenance, and biodiversity conservation.

AERIAL-CORE: AI-Powered Aerial Robots for Inspection and Maintenance of Electrical Power Infrastructures

Large-scale infrastructures are prone to deterioration due to age, environmental influences, and heavy usage. Ensuring their safety through regular inspections and maintenance is crucial to prevent incidents that can significantly affect public safety and the environment. This is especially pertinent in the context of electrical power networks, which, while essential for energy provision, can also be sources of forest fires. Intelligent drones have the potential to revolutionize inspection and maintenance, eliminating the risks for human operators, increasing productivity, reducing inspection time, and improving data collection quality. However, most of the current methods and technologies in aerial robotics have been trialed primarily in indoor testbeds or outdoor settings under strictly controlled conditions, always within the line of sight of human operators. Additionally, these methods and technologies have typically been evaluated in isolation, lacking comprehensive integration. This paper introduces the first autonomous system that combines various innovative aerial robots. This system is designed for extended-range inspections beyond the visual line of sight, features aerial manipulators for maintenance tasks, and includes support mechanisms for human operators working at elevated heights. The paper further discusses the successful validation of this system on numerous electrical power lines, with aerial robots executing flights over 10 kilometers away from their ground control stations.

Co-Design Optimisation of Morphing Topology and Control of Winged Drones

The design and control of winged aircraft and drones is an iterative process aimed at identifying a compromise of mission-specific costs and constraints. When agility is required, shape-shifting (morphing) drones represent an efficient solution. However, morphing drones require the addition of actuated joints that increase the topology and control coupling, making the design process more complex. We propose a co-design optimisation method that assists the engineers by proposing a morphing drone's conceptual design that includes topology, actuation, morphing strategy, and controller parameters. The method consists of applying multi-objective constraint-based optimisation to a multi-body winged drone with trajectory optimisation to solve the motion intelligence problem under diverse flight mission requirements. We show that co-designed morphing drones outperform fixed-winged drones in terms of energy efficiency and agility, suggesting that the proposed co-design method could be a useful addition to the aircraft engineering toolbox.

Perching by hugging: an initial feasibility study

Current UAVs capable of perching require added structure and mechanisms to accomplish this. These take the form of hooks, claws, needles, etc which add weight and usually drag. We propose in this paper the dual use of structures already on the vehicle to enable perching, thus reducing the weight and drag cost associated with perching UAVs. We propose a wing design capable of passively wrapping around a vertical pole to perch. We experimentally investigate the feasibility of the design, presenting results on minimum required perching speeds as well as the effect of weight distribution on the success rate of the wing wrapping. Finally, we comment on design requirements for holding onto the pole based on our findings.

Design and manufacture of edible microfluidic logic gates

Edible robotics is an emerging research field with potential use in environmental, food, and medical scenarios. In this context, the design of edible control circuits could increase the behavioral complexity of edible robots and reduce their dependence on inedible components. Here we describe a method to design and manufacture edible control circuits based on microfluidic logic gates. We focus on the choice of materials and fabrication procedure to produce edible logic gates based on recently available soft microfluidic logic. We validate the proposed design with the production of a functional NOT gate and suggest further research avenues for scaling up the method to more complex circuits.