DisMech: A Discrete Differential Geometry-based Physical Simulator for Soft Robots and Structures

Fast, accurate, and generalizable simulations are a key enabler of modern advances in robot design and control. However, existing simulation frameworks in robotics either model rigid environments and mechanisms only, or if they include flexible or soft structures, suffer significantly in one or more of these performance areas. To close this "sim2real" gap, we introduce DisMech, a simulation environment that models highly dynamic motions of rod-like soft continuum robots and structures, quickly and accurately, with arbitrary connections between them. Our methodology combines a fully implicit discrete differential geometry-based physics solver with fast and accurate contact handling, all in an intuitive software interface. Crucially, we propose a gradient descent approach to easily map the motions of hardware robot prototypes to control inputs in DisMech. We validate DisMech through several highly-nuanced soft robot simulations while demonstrating an order of magnitude speed increase over previous state of the art. Our real2sim validation shows high physical accuracy versus hardware, even with complicated soft actuation mechanisms such as shape memory alloy wires. With its low computational cost, physical accuracy, and ease of use, DisMech can accelerate translation of sim-based control for both soft robotics and deformable object manipulation.

Sim2Real Physically Informed Neural Controllers for Robotic Deployment of Deformable Linear Objects

Deformable linear objects, such as rods, cables, and ropes, play important roles in daily life. However, manipulation of DLOs is challenging as large geometrically nonlinear deformations may occur during the manipulation process. This problem is made even more difficult as the different deformation modes (e.g., stretching, bending, and twisting) may result in elastic instabilities during manipulation. In this paper, we formulate a physics-guided data-driven method to solve a challenging manipulation task -- accurately deploying a DLO (an elastic rod) onto a rigid substrate along various prescribed patterns. Our framework combines machine learning, scaling analysis, and physics-based simulations to develop a physically informed neural controller for deployment. We explore the complex interplay between the gravitational and elastic energies of the manipulated DLO and obtain a control method for DLO deployment that is robust against friction and material properties. Out of the numerous geometrical and material properties of the rod and substrate, we show that only three non-dimensional parameters are needed to describe the deployment process with physical analysis. Therefore, the essence of the controlling law for the manipulation task can be constructed with a low-dimensional model, drastically increasing the computation speed. The effectiveness of our optimal control scheme is shown through a comprehensive robotic case study comparing against a heuristic control method for deploying rods for a wide variety of patterns. In addition to this, we also showcase the practicality of our control scheme by having a robot accomplish challenging high-level tasks such as mimicking human handwriting and tying knots.

mBEST: Realtime Deformable Linear Object Detection Through Minimal Bending Energy Skeleton Pixel Traversals

Robotic manipulation of deformable materials is a challenging task that often requires realtime visual feedback. This is especially true for deformable linear objects (DLOs) or "rods", whose slender and flexible structures make proper tracking and detection nontrivial. To address this challenge, we present mBEST, a robust algorithm for the realtime detection of DLOs that is capable of producing an ordered pixel sequence of each DLO's centerline along with segmentation masks. Our algorithm obtains a binary mask of the DLOs and then thins it to produce a skeleton pixel representation. After refining the skeleton to ensure topological correctness, the pixels are traversed to generate paths along each unique DLO. At the core of our algorithm, we postulate that intersections can be robustly handled by choosing the combination of paths that minimizes the cumulative bending energy of the DLO(s). We show that this simple and intuitive formulation outperforms the state-of-the-art methods for detecting DLOs with large numbers of sporadic crossings and curvatures with high variance. Furthermore, our method achieves a significant performance improvement of approximately 40 FPS compared to the 15 FPS of prior algorithms, which enables realtime applications.

Deep Learning of Force Manifolds from the Simulated Physics of Robotic Paper Folding

Robotic manipulation of slender objects is challenging, especially when the induced deformations are large and nonlinear. Traditionally, learning-based control approaches, e.g., imitation learning, have been used to tackle deformable material manipulation. Such approaches lack generality and often suffer critical failure from a simple switch of material, geometric, and/or environmental (e.g., friction) properties. In this article, we address a fundamental but difficult step of robotic origami: forming a predefined fold in paper with only a single manipulator. A data-driven framework combining physically-accurate simulation and machine learning is used to train deep neural network models capable of predicting the external forces induced on the paper given a grasp position. We frame the problem using scaling analysis, resulting in a control framework robust against material and geometric changes. Path planning is carried out over the generated manifold to produce robot manipulation trajectories optimized to prevent sliding. Furthermore, the inference speed of the trained model enables the incorporation of real-time visual feedback to achieve closed-loop sensorimotor control. Real-world experiments demonstrate that our framework can greatly improve robotic manipulation performance compared against natural paper folding strategies, even when manipulating paper objects of various materials and shapes.

Preemptive Motion Planning for Human-to-Robot Indirect Placement Handovers

As technology advances, the need for safe, efficient, and collaborative human-robot-teams has become increasingly important. One of the most fundamental collaborative tasks in any setting is the object handover. Human-to-robot handovers can take either of two approaches: (1) direct hand-to-hand or (2) indirect hand-to-placement-to-pick-up. The latter approach ensures minimal contact between the human and robot but can also result in increased idle time due to having to wait for the object to first be placed down on a surface. To minimize such idle time, the robot must preemptively predict the human intent of where the object will be placed. Furthermore, for the robot to preemptively act in any sort of productive manner, predictions and motion planning must occur in real-time. We introduce a novel prediction-planning pipeline that allows the robot to preemptively move towards the human agent's intended placement location using gaze and gestures as model inputs. In this paper, we investigate the performance and drawbacks of our early intent predictor-planner as well as the practical benefits of using such a pipeline through a human-robot case study.