Reinforcement Learning for Laser Additive Manufacturing Scan-Order Optimisation: A Bilevel Proxy--FEA Diagnostic Framework for Reward and World-Model Diagnosis

Reinforcement learning offers a promising approach for scan-order optimisation in laser additive manufacturing, where sequential scan decisions critically influence thermal accumulation, residual stress, distortion, and final part quality. A central challenge in applying RL to this domain lies in reward and world-model fidelity: full finite-element analysis is computationally prohibitive for dense in-the-loop evaluation, while cheap thermo-inspired proxy metrics, though efficient, may capture only partial aspects of the true thermo-mechanical objectives. This paper investigates a bilevel Proxy--FEA diagnostic framework for reward and world-model diagnosis in reinforcement-learning-guided scan-order optimisation. The lower level employs lightweight scan-path and thermo-inspired proxies for rapid candidate generation and preliminary policy-side screening, while the upper level utilises sparse Abaqus FEA simulations to provide simulation-based reference labels. The framework is examined on a simplified whole-track heating LDED32 stripe benchmark comprising ten representative scan strategies. Final-cooling residual Mises stress, U3 vertical distortion, and PEEQ plasticity metrics reveal an observed stress--distortion trade-off rather than a single monotonic quality objective. Within the evaluated set, the center_out strategy emerges as a robust compromise candidate, while raster_left_to_right and edge_in form opposing endpoints of the trade-off. Proxy--FEA alignment analysis shows that current cheap path-based metrics predominantly capture distortion-related (U3) behaviour and exhibit only weak correlation with the sparse FEA reference labels. These findings highlight that proxy-only reward designs risk misalignment in future RL training and underscore the value of sparse FEA reference signals for diagnostic-guided reward and world-model refinement prior to large-scale policy optimisation.

HQOD: Harmonious Quantization for Object Detection

Task inharmony problem commonly occurs in modern object detectors, leading to inconsistent qualities between classification and regression tasks. The predicted boxes with high classification scores but poor localization positions or low classification scores but accurate localization positions will worsen the performance of detectors after Non-Maximum Suppression. Furthermore, when object detectors collaborate with Quantization-Aware Training (QAT), we observe that the task inharmony problem will be further exacerbated, which is considered one of the main causes of the performance degradation of quantized detectors. To tackle this issue, we propose the Harmonious Quantization for Object Detection (HQOD) framework, which consists of two components. Firstly, we propose a task-correlated loss to encourage detectors to focus on improving samples with lower task harmony quality during QAT. Secondly, a harmonious Intersection over Union (IoU) loss is incorporated to balance the optimization of the regression branch across different IoU levels. The proposed HQOD can be easily integrated into different QAT algorithms and detectors. Remarkably, on the MS COCO dataset, our 4-bit ATSS with ResNet-50 backbone achieves a state-of-the-art mAP of 39.6%, even surpassing the full-precision one.