Safety-critical Autonomous Inspection of Distillation Columns using Quadrupedal Robots Equipped with Roller Arms

This paper proposes a comprehensive framework designed for the autonomous inspection of complex environments, with a specific focus on multi-tiered settings such as distillation column trays. Leveraging quadruped robots equipped with roller arms, and through the use of onboard perception, we integrate essential motion components including: locomotion, safe and dynamic transitions between trays, and intermediate motions that bridge a variety of motion primitives. Given the slippery and confined nature of column trays, it is critical to ensure safety of the robot during inspection, therefore we employ a safety filter and footstep re-planning based upon control barrier function representations of the environment. Our framework integrates all system components into a state machine encoding the developed safety-critical planning and control elements to guarantee safety-critical autonomy, enabling autonomous and safe navigation and inspection of distillation columns. Experimental validation in an environment, consisting of industrial-grade chemical distillation trays, highlights the effectiveness of our multi-layered architecture.

Data-Driven Predictive Control for Robust Exoskeleton Locomotion

Exoskeleton locomotion must be robust while being adaptive to different users with and without payloads. To address these challenges, this work introduces a data-driven predictive control (DDPC) framework to synthesize walking gaits for lower-body exoskeletons, employing Hankel matrices and a state transition matrix for its data-driven model. The proposed approach leverages DDPC through a multi-layer architecture. At the top layer, DDPC serves as a planner employing Hankel matrices and a state transition matrix to generate a data-driven model that can learn and adapt to varying users and payloads. At the lower layer, our method incorporates inverse kinematics and passivity-based control to map the planned trajectory from DDPC into the full-order states of the lower-body exoskeleton. We validate the effectiveness of this approach through numerical simulations and hardware experiments conducted on the Atalante lower-body exoskeleton with different payloads. Moreover, we conducted a comparative analysis against the model predictive control (MPC) framework based on the reduced-order linear inverted pendulum (LIP) model. Through this comparison, the paper demonstrates that DDPC enables robust bipedal walking at various velocities while accounting for model uncertainties and unknown perturbations.

Safety-Critical Coordination of Legged Robots via Layered Controllers and Forward Reachable Set based Control Barrier Functions

This paper presents a safety-critical approach to the coordination of robots in dynamic environments. To this end, we leverage control barrier functions (CBFs) with the forward reachable set to guarantee the safe coordination of the robots while preserving a desired trajectory via a layered controller. The top-level planner generates a safety-ensured trajectory for each agent, accounting for the dynamic constraints in the environment. This planner leverages high-order CBFs based on the forward reachable set to ensure safety-critical coordination control, i.e., guarantee the safe coordination of the robots during locomotion. The middle-level trajectory planner employs single rigid body (SRB) dynamics to generate optimal ground reaction forces (GRFs) to track the safety-ensured trajectories from the top-level planner. The whole-body motions to adhere to the optimal GRFs while ensuring the friction cone condition at the end of each stance leg are generated from the low-level controller. The effectiveness of the approach is demonstrated through simulation and hardware experiments.

A Data-driven Method for Safety-critical Control: Designing Control Barrier Functions from State Constraints

This paper addresses the challenge of integrating explicit hard constraints into the control barrier function (CBF) framework for ensuring safety in autonomous systems, including robots. We propose a novel data-driven method to derive CBFs from these hard constraints in practical scenarios. Our approach assumes that the forward invariant safe set is either a subset or equal to the constrained set. The process consists of two main steps. First, we randomly sample states within the constraint boundaries and identify inputs meeting the time derivative criteria of the hard constraint; this iterative process converges using the Jaccard index. Next, we formulate CBFs that enclose the safe set using the sampled boundaries. This enables the creation of a control-invariant safe set, approaching the maximum attainable level of control invariance. This approach, therefore, addresses the complexities posed by complex autonomous systems with constrained control input spaces, culminating in a control-invariant safe set that closely approximates the maximal control invariant set.

Safety-critical Control of Quadrupedal Robots with Rolling Arms for Autonomous Inspection of Complex Environments

This paper presents a safety-critical control framework tailored for quadruped robots equipped with a roller arm, particularly when performing locomotive tasks such as autonomous robotic inspection in complex, multi-tiered environments. In this study, we consider the problem of operating a quadrupedal robot in distillation columns, locomoting on column trays and transitioning between these trays with a roller arm. To address this problem, our framework encompasses the following key elements: 1) Trajectory generation for seamless transitions between columns, 2) Foothold re-planning in regions deemed unsafe, 3) Safety-critical control incorporating control barrier functions, 4) Gait transitions based on safety levels, and 5) A low-level controller. Our comprehensive framework, comprising these components, enables autonomous and safe locomotion across multiple layers. We incorporate reduced-order and full-body models to ensure safety, integrating safety-critical control and footstep re-planning approaches. We validate the effectiveness of our proposed framework through practical experiments involving a quadruped robot equipped with a roller arm, successfully navigating and transitioning between different levels within the column tray structure.

Humanoid Robot Co-Design: Coupling Hardware Design with Gait Generation via Hybrid Zero Dynamics

Selecting robot design parameters can be challenging since these parameters are often coupled with the performance of the controller and, therefore, the resulting capabilities of the robot. This leads to a time-consuming and often expensive process whereby one iterates between designing the robot and manually evaluating its capabilities. This is particularly challenging for bipedal robots, where it can be difficult to evaluate the behavior of the system due to the underlying nonlinear and hybrid dynamics. Thus, in an effort to streamline the design process of bipedal robots, and maximize their performance, this paper presents a systematic framework for the co-design of humanoid robots and their associated walking gaits. To this end, we leverage the framework of hybrid zero dynamic (HZD) gait generation, which gives a formal approach to the generation of dynamic walking gaits. The key novelty of this paper is to consider both virtual constraints associated with the actuators of the robot, coupled with design virtual constraints that encode the associated parameters of the robot to be designed. These virtual constraints are combined in an HZD optimization problem which simultaneously determines the design parameters while finding a stable walking gait that minimizes a given cost function. The proposed approach is demonstrated through the design of a novel humanoid robot, ADAM, wherein its thigh and shin are co-designed so as to yield energy efficient bipedal locomotion.

Hierarchical Relaxation of Safety-critical Controllers: Mitigating Contradictory Safety Conditions with Application to Quadruped Robots

The safety-critical control of robotic systems often must account for multiple, potentially conflicting, safety constraints. This paper proposes novel relaxation techniques to address safety-critical control problems in the presence of conflicting safety conditions. In particular, Control Barrier Function (CBFs) provide a means to encode safety as constraints in a Quadratic Program (QP), wherein multiple safety conditions yield multiple constraints. However, the QP problem becomes infeasible when the safety conditions cannot be simultaneously satisfied. To resolve this potential infeasibility, we introduce a hierarchy between the safety conditions and employ an additional variable to relax the less important safety conditions (Relaxed-CBF-QP), and formulate a cascaded structure to achieve smaller violations of lower-priority safety conditions (Hierarchical-CBF-QP). The proposed approach, therefore, ensures the existence of at least one solution to the QP problem with the CBFs while dynamically balancing enforcement of additional safety constraints. Importantly, this paper evaluates the impact of different weighting factors in the Hierarchical-CBF-QP and, due to the sensitivity of these weightings in the observed behavior, proposes a method to determine the weighting factors via a sampling-based technique. The validity of the proposed approach is demonstrated through simulations and experiments on a quadrupedal robot navigating to a goal through regions with different levels of danger.

Safety-Critical Coordination for Cooperative Legged Locomotion via Control Barrier Functions

This paper presents a safety-critical approach to the coordinated control of cooperative robots locomoting in the presence of fixed (holonomic) constraints. To this end, we leverage control barrier functions (CBFs) to ensure the safe cooperation of the robots while maintaining a desired formation and avoiding obstacles. The top-level planner generates a set of feasible trajectories, accounting for both kinematic constraints between the robots and physical constraints of the environment. This planner leverages CBFs to ensure safety-critical coordination control, i.e., guarantee safety of the collaborative robots during locomotion. The middle-level trajectory planner incorporates interconnected single rigid body (SRB) dynamics to generate optimal ground reaction forces (GRFs) to track the safety-ensured trajectories from the top-level planner while addressing the interconnection dynamics between agents. Distributed low-level controllers generate whole-body motion to follow the prescribed optimal GRFs while ensuring the friction cone condition at each end of the stance legs. The effectiveness of the approach is demonstrated through numerical simulations and experimentally on a pair of quadrupedal robots.

Distributed Data-Driven Predictive Control for Multi-Agent Collaborative Legged Locomotion

The aim of this work is to define a planner that enables robust legged locomotion for complex multi-agent systems consisting of several holonomically constrained quadrupeds. To this end, we employ a methodology based on behavioral systems theory to model the sophisticated and high-dimensional structure induced by the holonomic constraints. The resulting model is then used in tandem with distributed control techniques such that the computational burden is shared across agents while the coupling between agents is preserved. Finally, this distributed model is framed in the context of a predictive controller, resulting in a robustly stable method for trajectory planning. This methodology is tested in simulation with up to five agents and is further experimentally validated on three A1 quadrupedal robots subject to various uncertainties, including payloads, rough terrain, and push disturbances.

Layered Control for Cooperative Locomotion of Two Quadrupedal Robots: Centralized and Distributed Approaches

This paper presents a layered control approach for real-time trajectory planning and control of robust cooperative locomotion by two holonomically constrained quadrupedal robots. A novel interconnected network of reduced-order models, based on the single rigid body (SRB) dynamics, is developed for trajectory planning purposes. At the higher level of the control architecture, two different model predictive control (MPC) algorithms are proposed to address the optimal control problem of the interconnected SRB dynamics: centralized and distributed MPCs. The distributed MPC assumes two local quadratic programs that share their optimal solutions according to a one-step communication delay and an agreement protocol. At the lower level of the control scheme, distributed nonlinear controllers are developed to impose the full-order dynamics to track the prescribed reduced-order trajectories generated by MPCs. The effectiveness of the control approach is verified with extensive numerical simulations and experiments for the robust and cooperative locomotion of two holonomically constrained A1 robots with different payloads on variable terrains and in the presence of disturbances. It is shown that the distributed MPC has a performance similar to that of the centralized MPC, while the computation time is reduced significantly.