Abstract:Fabric destacking requires precise segmentation of the topmost fabric layer, a task complicated by subtle fabric boundaries and high visual similarity between fabric layers. Existing semantic and edge-based segmentation approaches often struggle with these complexities, limiting the performance of robotic manipulation for different tasks. In this work, a novel segmentation training architecture tailored for top-layer fabric segmentation in stacked fabrics is proposed. The method extends the classical encoder-decoder framework by introducing two specialized branches - an edge-aware branch and a shape-aware branch - that are used to supervise the backbone network for better tuning. The edge-aware branch enhances boundary delineation, while the shape-aware branch guides the network to capture and align the overall fabric shape with reference masks derived from Computer Aided Design (CAD) models. Experiments on a real-world fabric dataset demonstrate that the training approach outperforms established baselines, verifying the effectiveness of the multi-branch design through both quantitative results and ablation studies.
Abstract:Soft robotic systems are well suited for developing devices for biomedical applications. A bio-mimicking robotic soft esophagus (RoSE) is developed as an in vitro testing device of endoprosthetic stents for dysphagia management. Endoprosthetic stent placement is an immediate and cost-effective therapy for dysphagia caused by malignant esophageal strictures from esophageal cancer. However, later stage complications, like stent migration, could weaken swallow efficacy in the esophagus. The stent radial force (RF) on the esophageal wall is pivotal in avoiding stent migration. Due to limited randomized controlled trials in patients, stent design and stenting guidelines remain incomplete. To address this knowledge deficit, we investigate RoSE by implanting two stents (A and B) of different radial stiffness characteristics, to measure stent RF and its effect on migration. Endoscopic manometry under peristalsis is also performed to study the impact of stenting and stent dysfunction on intra-bolus pressure signatures (IBPSs) and swallowing efficacy. Each implanted stent undergoes experiments with varied peristalsis velocity, wavelength, and bolus concentrations. The results show that stiffer stent B has a higher RF, whereas stent A maintains a lower RF profile due to lesser stiffness. High RF is necessary to minimize migration under prolonged peristaltic contractions in RoSE. For manometry, stent A slightly increases IBPS, but stiffer stent B significantly decreases IBPS, especially for higher-concentration boluses. If a stiffer stent buckles, it can reduce swallow efficacy and cause recurrent dysphagia. RoSE is therefore an innovative soft robotic platform for testing endoprosthetic stents and addressing clinical challenges in stent evaluation.
Abstract:Cable-Driven Parallel Robots (CDPRs) are a type of parallel mechanism in which cables are used as actuators. Due to the two levels of redundancy and numerous constraints within the CDPR actuation, joint and operational spaces (together known as the tri-space), tracking a given trajectory in the operational space while satisfying constraints in tri-space simultaneously is challenging. To the best of the authors' knowledge, there does not exist any tri-space control framework, which is robust, effective, and directly applicable to several architectures of redundantly actuated CDPRs. This paper proposes a tri-space control framework that combines Reactive Control (RC) and Iterative-Learning Control (ILC) to perform repetitive tasks in the operational space. The framework allows the tracking of operational space trajectories online with feasible cable forces, while avoiding undesirable situations such as cable-link interference, joint interference, and loss of manipulability. On the other hand, by finding an optimal parameter in the null space using a novel parameterization of a null space vector, the performance can be improved through ILC when the task is repeatedly executed. Simulation and hardware results on various Multilink Cable-Driven Robot (MCDRs) and Hybrid Cable-Driven Robots (HCDRs) show that the proposed tri-space control framework can be conveniently and effectively applied to the real-time control of different CDPRs.
Abstract:Different Length Alignment Sewing (DLAS), which involves stretching the shorter fabric to match the longer one and sewing them together in a straight line, is a challenging task that needs to satisfy several requirements when automating the sewing process. To address the challenges, this research proposes a novel robotic sewing system, Different Length Robotic Sewing System (DLRoSS), which consists of a roller type end-effector, attached to a 6-DoF manipulator. The end-effector composed of active shorter and longer fabric rollers, and a passive press-roller attached to the shorter-fabric roller. Assuming that one end of the two fabric layers are initially positioned under the sewing machine's presser foot, the system automates DLAS by operating in four distinct phases. (P1) Fabric wrapping: Individual fabric layers are picked, held, and wrapped from the other end onto the feed rollers. (P2) Sewing: During the sewing, the shorter fabric is stretched and aligned with the longer fabric in real-time using roller velocity control based on the sewing speed and apriori known length ratio. (P3) Sewing completion: In the final sewing round on the fabric rollers, the press roller is engaged to prevent the stretched fabric from slipping off due to internal tension. (P4) Sewing fabric release: At the end of sewing, the fabric edge moves past the press roller, and the fabric releases from the rollers. Experimental results demonstrate that DLRoSS achieves consistent, high-quality sewing of stretchable fabrics of different materials and lengths.
Abstract:Robotic fabric manipulation in garment production for sewing, cutting, and ironing requires reliable flattening and alignment, yet remains challenging due to fabric deformability, effectively infinite degrees of freedom, and frequent occlusions from wrinkles, folds, and the manipulator's End-Effector (EE) and arm. To address these issues, this paper proposes the first Random-to-Target Fabric Flattening (RTFF) policy, which aligns a random wrinkled fabric state to an arbitrary wrinkle-free target state. The proposed policy adopts a hybrid Imitation Learning-Visual Servoing (IL-VS) framework, where IL learns with explicit fabric models for coarse alignment of the wrinkled fabric toward a wrinkle-free state near the target, and VS ensures fine alignment to the target. Central to this framework is a template-based mesh that offers precise target state representation, wrinkle-aware geometry prediction, and consistent vertex correspondence across RTFF manipulation steps, enabling robust manipulation and seamless IL-VS switching. Leveraging the power of mesh, a novel IL solution for RTFF-Mesh Action Chunking Transformer (MACT)-is then proposed by conditioning the mesh information into a Transformer-based policy. The RTFF policy is validated on a real dual-arm tele-operation system, showing zero-shot alignment to different targets, high accuracy, and strong generalization across fabrics and scales. Project website: https://kaitang98.github.io/RTFF_Policy/