Precise Top-Layer Fabric Segmentation for Fabric Destacking with Edge- and Shape-Aware Deep Networks

Fabric destacking requires precise segmentation of the topmost fabric layer, a task complicated by subtle fabric boundaries and high visual similarity between fabric layers. Existing semantic and edge-based segmentation approaches often struggle with these complexities, limiting the performance of robotic manipulation for different tasks. In this work, a novel segmentation training architecture tailored for top-layer fabric segmentation in stacked fabrics is proposed. The method extends the classical encoder-decoder framework by introducing two specialized branches - an edge-aware branch and a shape-aware branch - that are used to supervise the backbone network for better tuning. The edge-aware branch enhances boundary delineation, while the shape-aware branch guides the network to capture and align the overall fabric shape with reference masks derived from Computer Aided Design (CAD) models. Experiments on a real-world fabric dataset demonstrate that the training approach outperforms established baselines, verifying the effectiveness of the multi-branch design through both quantitative results and ablation studies.

Robotic Fabric Alignment System for Sewing Using Global Local Weighted ICP

Accurate fabric alignment is a critical step that must be performed before sewing. This paper presents a novel automated fabric alignment system. The system estimates the poses of top and bottom fabric panels, lying flat and wrinkle-free in arbitrary positions, using a new Global Local Weighted Iterative Closest Point (GLW-ICP) method. The system then manipulates the top panel to achieve precise alignment at both edges and sewing lines. Unlike conventional approaches, GLW-ICP robustly aligns both global edges and local sewing lines by globally aligning fabric edge points and locally aligning sewing line points to their corresponding CAD model points, while removing unmatched points in occluded regions. Real-world experiments with various fabric shapes show that the system consistently achieves millimeter-level alignment accuracy under both occlusion and non-occlusion conditions, demonstrating its effectiveness and suitability for automated fabric alignment in practical scenarios.

Automated Straight-line Sewing of Stretchable Fabrics with Different Lengths

Different Length Alignment Sewing (DLAS), which involves stretching the shorter fabric to match the longer one and sewing them together in a straight line, is a challenging task that needs to satisfy several requirements when automating the sewing process. To address the challenges, this research proposes a novel robotic sewing system, Different Length Robotic Sewing System (DLRoSS), which consists of a roller type end-effector, attached to a 6-DoF manipulator. The end-effector composed of active shorter and longer fabric rollers, and a passive press-roller attached to the shorter-fabric roller. Assuming that one end of the two fabric layers are initially positioned under the sewing machine's presser foot, the system automates DLAS by operating in four distinct phases. (P1) Fabric wrapping: Individual fabric layers are picked, held, and wrapped from the other end onto the feed rollers. (P2) Sewing: During the sewing, the shorter fabric is stretched and aligned with the longer fabric in real-time using roller velocity control based on the sewing speed and apriori known length ratio. (P3) Sewing completion: In the final sewing round on the fabric rollers, the press roller is engaged to prevent the stretched fabric from slipping off due to internal tension. (P4) Sewing fabric release: At the end of sewing, the fabric edge moves past the press roller, and the fabric releases from the rollers. Experimental results demonstrate that DLRoSS achieves consistent, high-quality sewing of stretchable fabrics of different materials and lengths.

Seam-to-Graph Reconstruction for Garment Configuration Alignment

Seams encode rich structural information about garments but are frequently partially observable in robotic manipulation scenarios. To robustly leverage seam information, we propose a Seam-to-Graph network based on graph neural networks and attention mechanisms. This network maps unstructured seam observations to a topology-encoded structural skeleton graph for real-time garment state estimation. Using this skeleton-graph-based state estimation, we design a deformation-aware, hierarchical visual servoing controller for garment configuration alignment. We implement this controller on a bimanual robot system to load a garment onto a screen printing platen and to align it to the desired configuration precisely. Real-robot experiments demonstrate that the robot using the proposed method not only achieves human-level alignment accuracy with reduced variance in alignment error but is also robust to different garments. These results demonstrate that the use of seam information is effective for garment manipulation.

RTFF: Random-to-Target Fabric Flattening Policy using Dual-Arm Manipulator

Robotic fabric manipulation in garment production for sewing, cutting, and ironing requires reliable flattening and alignment, yet remains challenging due to fabric deformability, effectively infinite degrees of freedom, and frequent occlusions from wrinkles, folds, and the manipulator's End-Effector (EE) and arm. To address these issues, this paper proposes the first Random-to-Target Fabric Flattening (RTFF) policy, which aligns a random wrinkled fabric state to an arbitrary wrinkle-free target state. The proposed policy adopts a hybrid Imitation Learning-Visual Servoing (IL-VS) framework, where IL learns with explicit fabric models for coarse alignment of the wrinkled fabric toward a wrinkle-free state near the target, and VS ensures fine alignment to the target. Central to this framework is a template-based mesh that offers precise target state representation, wrinkle-aware geometry prediction, and consistent vertex correspondence across RTFF manipulation steps, enabling robust manipulation and seamless IL-VS switching. Leveraging the power of mesh, a novel IL solution for RTFF-Mesh Action Chunking Transformer (MACT)-is then proposed by conditioning the mesh information into a Transformer-based policy. The RTFF policy is validated on a real dual-arm tele-operation system, showing zero-shot alignment to different targets, high accuracy, and strong generalization across fabrics and scales. Project website: https://kaitang98.github.io/RTFF_Policy/

Automated Action Generation based on Action Field for Robotic Garment Manipulation

Garment manipulation using robotic systems is a challenging task due to the diverse shapes and deformable nature of fabric. In this paper, we propose a novel method for robotic garment manipulation that significantly improves the accuracy while reducing computational time compared to previous approaches. Our method features an action generator that directly interprets scene images and generates pixel-wise end-effector action vectors using a neural network. The network also predicts a manipulation score map that ranks potential actions, allowing the system to select the most effective action. Extensive simulation experiments demonstrate that our method achieves higher unfolding and alignment performances and faster computation time than previous approaches. Real-world experiments show that the proposed method generalizes well to different garment types and successfully flattens garments.

SIS: Seam-Informed Strategy for T-shirt Unfolding

Seams are information-rich components of garments. The presence of different types of seams and their combinations helps to select grasping points for garment handling. In this paper, we propose a new Seam-Informed Strategy (SIS) for finding actions for handling a garment, such as grasping and unfolding a T-shirt. Candidates for a pair of grasping points for a dual-arm manipulator system are extracted using the proposed Seam Feature Extraction Method (SFEM). A pair of grasping points for the robot system is selected by the proposed Decision Matrix Iteration Method (DMIM). The decision matrix is first computed by multiple human demonstrations and updated by the robot execution results to improve the grasping and unfolding performance of the robot. Note that the proposed scheme is trained on real data without relying on simulation. Experimental results demonstrate the effectiveness of the proposed strategy. The project video is available at https://github.com/lancexz/sis.