Exploiting Differential Flatness for Efficient Learning-based Model Predictive Control of Constrained Multi-Input Control Affine Systems

Learning-based control techniques use data from past trajectories to control systems with uncertain dynamics. However, learning-based controllers are often computationally inefficient, limiting their practicality. To address this limitation, we propose a learning-based controller that exploits differential flatness, a property of many robotic systems. Recent research on using flatness for learning-based control either is limited in that it (i) ignores input constraints, (ii) applies only to single-input systems, or (iii) is tailored to specific platforms. In contrast, our approach uses a system extension and block-diagonal cost formulation to control general multi-input, nonlinear, affine systems. Furthermore, it satisfies input and half-space flat state constraints and guarantees probabilistic Lyapunov decrease using only two sequential convex optimizations. We show that our approach performs similarly to, but is multiple times more efficient than, a Gaussian process model predictive controller in simulation, and achieves competitive tracking in real hardware experiments.

Perceptive Hierarchical-Task MPC for Sequential Mobile Manipulation in Unstructured Semi-Static Environments

As compared to typical mobile manipulation tasks, sequential mobile manipulation poses a unique challenge -- as the robot operates over extended periods, successful task completion is not solely dependent on consistent motion generation but also on the robot's awareness and adaptivity to changes in the operating environment. While existing motion planners can generate whole-body trajectories to complete sequential tasks, they typically assume that the environment remains static and rely on precomputed maps. This assumption often breaks down during long-term operations, where semi-static changes such as object removal, introduction, or shifts are common. In this work, we propose a novel perceptive hierarchical-task model predictive control (HTMPC) framework for efficient sequential mobile manipulation in unstructured, changing environments. To tackle the challenge, we leverage a Bayesian inference framework to explicitly model object-level changes and thereby maintain a temporally accurate representation of the 3D environment; this up-to-date representation is embedded in a lexicographic optimization framework to enable efficient execution of sequential tasks. We validate our perceptive HTMPC approach through both simulated and real-robot experiments. In contrast to baseline methods, our approach systematically accounts for moved and phantom obstacles, successfully completing sequential tasks with higher efficiency and reactivity, without relying on prior maps or external infrastructure.

Hierarchical Task Model Predictive Control for Sequential Mobile Manipulation Tasks

Mobile manipulators are envisioned to serve more complex roles in people's everyday lives. With recent breakthroughs in large language models, task planners have become better at translating human verbal instructions into a sequence of tasks. However, there is still a need for a decision-making algorithm that can seamlessly interface with the high-level task planner to carry out the sequence of tasks efficiently. In this work, building on the idea of nonlinear lexicographic optimization, we propose a novel Hierarchical-Task Model Predictive Control framework that is able to complete sequential tasks with improved performance and reactivity by effectively leveraging the robot's redundancy. Compared to the state-of-the-art task-prioritized inverse kinematic control method, our approach has improved hierarchical trajectory tracking performance by 42% on average when facing task changes, robot singularity and reference variations. Compared to a typical single-task architecture, our proposed hierarchical task control architecture enables the robot to traverse a shorter path in task space and achieves an execution time 2.3 times faster when executing a sequence of delivery tasks. We demonstrated the results with real-world experiments on a 9 degrees of freedom mobile manipulator.

Decentralized and Fully Onboard: Range-Aided Cooperative Localization and Navigation on Micro Aerial Vehicles

Controlling a team of robots in a coordinated manner is challenging because centralized approaches (where all computation is performed on a central machine) scale poorly, and globally referenced external localization systems may not always be available. In this work, we consider the problem of range-aided decentralized localization and formation control. In such a setting, each robot estimates its relative pose by combining data only from onboard odometry sensors and distance measurements to other robots in the team. Additionally, each robot calculates the control inputs necessary to collaboratively navigate an environment to accomplish a specific task, for example, moving in a desired formation while monitoring an area. We present a block coordinate descent approach to localization that does not require strict coordination between the robots. We present a novel formulation for formation control as inference on factor graphs that takes into account the state estimation uncertainty and can be solved efficiently. Our approach to range-aided localization and formation-based navigation is completely decentralized, does not require specialized trajectories to maintain formation, and achieves decimeter-level positioning and formation control accuracy. We demonstrate our approach through multiple real experiments involving formation flights in diverse indoor and outdoor environments.

Sensor Query Schedule and Sensor Noise Covariances for Accuracy-constrained Trajectory Estimation

Trajectory estimation involves determining the trajectory of a mobile robot by combining prior knowledge about its dynamic model with noisy observations of its state obtained using sensors. The accuracy of such a procedure is dictated by the system model fidelity and the sensor parameters, such as the accuracy of the sensor (as represented by its noise covariance) and the rate at which it can generate observations, referred to as the sensor query schedule. Intuitively, high-rate measurements from accurate sensors lead to accurate trajectory estimation. However, cost and resource constraints limit the sensor accuracy and its measurement rate. Our work's novel contribution is the estimation of sensor schedules and sensor covariances necessary to achieve a specific estimation accuracy. Concretely, we focus on estimating: (i) the rate or schedule with which a sensor of known covariance must generate measurements to achieve specific estimation accuracy, and alternatively, (ii) the sensor covariance necessary to achieve specific estimation accuracy for a given sensor update rate. We formulate the problem of estimating these sensor parameters as semidefinite programs, which can be solved by off-the-shelf solvers. We validate our approach in simulation and real experiments by showing that the sensor schedules and the sensor covariances calculated using our proposed method achieve the desired trajectory estimation accuracy. Our method also identifies scenarios where certain estimation accuracy is unachievable with the given system and sensor characteristics.

SQ-CBF: Signed Distance Functions for Numerically Stable Superquadric-Based Safety Filtering

Ensuring safe robot operation in cluttered and dynamic environments remains a fundamental challenge. While control barrier functions provide an effective framework for real-time safety filtering, their performance critically depends on the underlying geometric representation, which is often simplified, leading to either overly conservative behavior or insufficient collision coverage. Superquadrics offer an expressive way to model complex shapes using a few primitives and are increasingly used for robot safety. To integrate this representation into collision avoidance, most existing approaches directly use their implicit functions as barrier candidates. However, we identify a critical but overlooked issue in this practice: the gradients of the implicit SQ function can become severely ill-conditioned, potentially rendering the optimization infeasible and undermining reliable real-time safety filtering. To address this issue, we formulate an SQ-based safety filtering framework that uses signed distance functions as barrier candidates. Since analytical SDFs are unavailable for general SQs, we compute distances using the efficient Gilbert-Johnson-Keerthi algorithm and obtain gradients via randomized smoothing. Extensive simulation and real-world experiments demonstrate consistent collision-free manipulation in cluttered and unstructured scenes, showing robustness to challenging geometries, sensing noise, and dynamic disturbances, while improving task efficiency in teleoperation tasks. These results highlight a pathway toward safety filters that remain precise and reliable under the geometric complexity of real-world environments.

CLARE: Continual Learning for Vision-Language-Action Models via Autonomous Adapter Routing and Expansion

To teach robots complex manipulation tasks, it is now a common practice to fine-tune a pre-trained vision-language-action model (VLA) on task-specific data. However, since this recipe updates existing representations, it is unsuitable for long-term operation in the real world, where robots must continually adapt to new tasks and environments while retaining the knowledge they have already acquired. Existing continual learning methods for robotics commonly require storing previous data (exemplars), struggle with long task sequences, or rely on task identifiers for deployment. To address these limitations, we propose CLARE, a general, parameter-efficient framework for exemplar-free continual learning with VLAs. CLARE introduces lightweight modular adapters into selected feedforward layers and autonomously expands the model only where necessary when learning a new task, guided by layer-wise feature similarity. During deployment, an autoencoder-based routing mechanism dynamically activates the most relevant adapters without requiring task labels. Through extensive experiments on the LIBERO benchmark, we show that CLARE achieves high performance on new tasks without catastrophic forgetting of earlier tasks, significantly outperforming even exemplar-based methods. Code and data are available at https://tum-lsy.github.io/clare.

Fine-Tuning of Neural Network Approximate MPC without Retraining via Bayesian Optimization

Approximate model-predictive control (AMPC) aims to imitate an MPC's behavior with a neural network, removing the need to solve an expensive optimization problem at runtime. However, during deployment, the parameters of the underlying MPC must usually be fine-tuned. This often renders AMPC impractical as it requires repeatedly generating a new dataset and retraining the neural network. Recent work addresses this problem by adapting AMPC without retraining using approximated sensitivities of the MPC's optimization problem. Currently, this adaption must be done by hand, which is labor-intensive and can be unintuitive for high-dimensional systems. To solve this issue, we propose using Bayesian optimization to tune the parameters of AMPC policies based on experimental data. By combining model-based control with direct and local learning, our approach achieves superior performance to nominal AMPC on hardware, with minimal experimentation. This allows automatic and data-efficient adaptation of AMPC to new system instances and fine-tuning to cost functions that are difficult to directly implement in MPC. We demonstrate the proposed method in hardware experiments for the swing-up maneuver on an inverted cartpole and yaw control of an under-actuated balancing unicycle robot, a challenging control problem.

From Demonstrations to Safe Deployment: Path-Consistent Safety Filtering for Diffusion Policies

Diffusion policies (DPs) achieve state-of-the-art performance on complex manipulation tasks by learning from large-scale demonstration datasets, often spanning multiple embodiments and environments. However, they cannot guarantee safe behavior, so external safety mechanisms are needed. These, however, alter actions in ways unseen during training, causing unpredictable behavior and performance degradation. To address these problems, we propose path-consistent safety filtering (PACS) for DPs. Our approach performs path-consistent braking on a trajectory computed from the sequence of generated actions. In this way, we keep execution consistent with the policy's training distribution, maintaining the learned, task-completing behavior. To enable a real-time deployment and handle uncertainties, we verify safety using set-based reachability analysis. Our experimental evaluation in simulation and on three challenging real-world human-robot interaction tasks shows that PACS (a) provides formal safety guarantees in dynamic environments, (b) preserves task success rates, and (c) outperforms reactive safety approaches, such as control barrier functions, by up to 68% in terms of task success. Videos are available at our project website: https://tum-lsy.github.io/pacs/.

Failure Prediction at Runtime for Generative Robot Policies

Imitation learning (IL) with generative models, such as diffusion and flow matching, has enabled robots to perform complex, long-horizon tasks. However, distribution shifts from unseen environments or compounding action errors can still cause unpredictable and unsafe behavior, leading to task failure. Early failure prediction during runtime is therefore essential for deploying robots in human-centered and safety-critical environments. We propose FIPER, a general framework for Failure Prediction at Runtime for generative IL policies that does not require failure data. FIPER identifies two key indicators of impending failure: (i) out-of-distribution (OOD) observations detected via random network distillation in the policy's embedding space, and (ii) high uncertainty in generated actions measured by a novel action-chunk entropy score. Both failure prediction scores are calibrated using a small set of successful rollouts via conformal prediction. A failure alarm is triggered when both indicators, aggregated over short time windows, exceed their thresholds. We evaluate FIPER across five simulation and real-world environments involving diverse failure modes. Our results demonstrate that FIPER better distinguishes actual failures from benign OOD situations and predicts failures more accurately and earlier than existing methods. We thus consider this work an important step towards more interpretable and safer generative robot policies. Code, data and videos are available at https://tum-lsy.github.io/fiper_website.