Using Alternation Direction Method of Multipliers to Enhance robots Calibration Accuracy based on Multi-Planal Constraints

With the widespread application of industrial robots, the problem of absolute positioning accuracy becomes increasingly prominent. To ensure the working state of the robots, researchers commonly adopt calibration techniques to improve its accuracy. However, an industrial robot's working space is mostly restricted in real working environments, making the collected samples fail in covering the actual working space to result in the overall migration data. To address this vital issue, this work proposes a novel industrial robot calibrator that integrates a measurement configurations selection (MCS) method and an alternation-direction-method-of-multipliers with multiple planes constraints (AMPC) algorithm into its working process, whose ideas are three-fold: a) selecting a group of optimal measurement configurations based on the observability index to suppress the measurement noises, b) developing an AMPC algorithm that evidently enhances the calibration accuracy and suppresses the long-tail convergence, and c) proposing an industrial robot calibration algorithm that incorporates MCS and AMPC to optimize an industrial robot's kinematic parameters efficiently. For validating its performance, a public-available dataset (HRS-P) is established on an HRS-JR680 industrial robot. Extensive experimental results demonstrate that the proposed calibrator outperforms several state-of-the-art models in calibration accuracy.

A novel robot calibration method with plane constraint based on dial indicator

In pace with the electronic technology development and the production technology improvement, industrial robot Give Scope to the Advantage in social services and industrial production. However, due to long-term mechanical wear and structural deformation, the absolute positioning accuracy is low, which greatly hinders the development of manufacturing industry. Calibrating the kinematic parameters of the robot is an effective way to address it. However, the main measuring equipment such as laser trackers and coordinate measuring machines are expensive and need special personnel to operate. Additionally, in the measurement process, due to the influence of many environmental factors, measurement noises are generated, which will affect the calibration accuracy of the robot. Basing on these, we have done the following work: a) developing a robot calibration method based on plane constraint to simplify measurement steps; b) employing Square-root Culture Kalman Filter (SCKF) algorithm for reducing the influence of measurement noises; c) proposing a novel algorithm for identifying kinematic parameters based on SCKF algorithm and Levenberg Marquardt (LM) algorithm to achieve the high calibration accuracy; d) adopting the dial indicator as the measuring equipment for slashing costs. The enough experiments verify the effectiveness of the proposed calibration algorithm and experimental platform.