A welding penetration prediction model for laser welding process based on self-supervised learning using physics-informed neural networks

The laser welding full-penetration is of critical importance, as it constitutes one of the fundamental factors in achieving defect-free welded joints. Accurate prediction of the penetration state is therefore essential for ensuring weld quality. To this end, this paper introduces SimPhysNet, a novel algorithm that achieves high classification accuracy in laser welding penetration prediction using only a limited number of labelled images. This approach effectively overcomes the limitations of supervised learning classification algorithms, which are hindered in industrial applications by their dependence on extensive, high-quality labelled data. The core of SimPhysNet is a unique self-supervised learning paradigm that embeds physical priors into a contrastive learning framework. By incorporating a physics-informed neural network (PINN), the model is guided to extract physically meaningful features of the molten pool and keyhole from a large set of unlabelled data, while three image augmentation tasks further enhance its generalization capabilities. Subsequently, a few-shot learning strategy, based on prototypical networks, enables robust classification by constructing class representations from a minimal set of labelled images. Experimental results demonstrate that SimPhysNet achieves a classification accuracy of 96.06% using only 200 labelled images (approximately 5% of the total labelled dataset), which is comparable to the performance of conventional supervised learning algorithms that utilize the entire labelled dataset. This work presents a new, efficient, and highly accurate method, providing the way for the intelligent automation of laser welding.

Towards End-to-End Structure Solutions from Information-Compromised Diffraction Data via Generative Deep Learning

The revolution in materials in the past century was built on a knowledge of the atomic arrangements and the structure-property relationship. The sine qua non for obtaining quantitative structural information is single crystal crystallography. However, increasingly we need to solve structures in cases where the information content in our input signal is significantly degraded, for example, due to orientational averaging of grains, finite size effects due to nanostructure, and mixed signals due to sample heterogeneity. Understanding the structure property relationships in such situations is, if anything, more important and insightful, yet we do not have robust approaches for accomplishing it. In principle, machine learning (ML) and deep learning (DL) are promising approaches since they augment information in the degraded input signal with prior knowledge learned from large databases of already known structures. Here we present a novel ML approach, a variational query-based multi-branch deep neural network that has the promise to be a robust but general tool to address this problem end-to-end. We demonstrate the approach on computed powder x-ray diffraction (PXRD), along with partial chemical composition information, as input. We choose as a structural representation a modified electron density we call the Cartesian mapped electron density (CMED), that straightforwardly allows our ML model to learn material structures across different chemistries, symmetries and crystal systems. When evaluated on theoretically simulated data for the cubic and trigonal crystal systems, the system achieves up to $93.4\%$ average similarity with the ground truth on unseen materials, both with known and partially-known chemical composition information, showing great promise for successful structure solution even from degraded and incomplete input data.