Improving Failure Prediction in Aircraft Fastener Assembly Using Synthetic Data in Imbalanced Datasets

Automating aircraft manufacturing still relies heavily on human labor due to the complexity of the assembly processes and customization requirements. One key challenge is achieving precise positioning, especially for large aircraft structures, where errors can lead to substantial maintenance costs or part rejection. Existing solutions often require costly hardware or lack flexibility. Used in aircraft by the thousands, threaded fasteners, e.g., screws, bolts, and collars, are traditionally executed by fixed-base robots and usually have problems in being deployed in the mentioned manufacturing sites. This paper emphasizes the importance of error detection and classification for efficient and safe assembly of threaded fasteners, especially aeronautical collars. Safe assembly of threaded fasteners is paramount since acquiring sufficient data for training deep learning models poses challenges due to the rarity of failure cases and imbalanced datasets. The paper addresses this by proposing techniques like class weighting and data augmentation, specifically tailored for temporal series data, to improve classification performance. Furthermore, the paper introduces a novel problem-modeling approach, emphasizing metrics relevant to collar assembly rather than solely focusing on accuracy. This tailored approach enhances the models' capability to handle the challenges of threaded fastener assembly effectively.

A Leaf-Level Dataset for Soybean-Cotton Detection and Segmentation

Soybean and cotton are major drivers of many countries' agricultural sectors, offering substantial economic returns but also facing persistent challenges from volunteer plants and weeds that hamper sustainable management. Effectively controlling volunteer plants and weeds demands advanced recognition strategies that can identify these amidst complex crop canopies. While deep learning methods have demonstrated promising results for leaf-level detection and segmentation, existing datasets often fail to capture the complexity of real-world agricultural fields. To address this, we collected 640 high-resolution images from a commercial farm spanning multiple growth stages, weed pressures, and lighting variations. Each image is annotated at the leaf-instance level, with 7,221 soybean and 5,190 cotton leaves labeled via bounding boxes and segmentation masks, capturing overlapping foliage, small leaf size, and morphological similarities. We validate this dataset using YOLOv11, demonstrating state-of-the-art performance in accurately identifying and segmenting overlapping foliage. Our publicly available dataset supports advanced applications such as selective herbicide spraying and pest monitoring and can foster more robust, data-driven strategies for soybean-cotton management.