Abstract:Underactuated tendon-driven hands offer compact actuation and passive compliance, but tendon elongation under restoring-spring loading introduces configuration-dependent joint deviations. This paper presents H-PAC, a modular 6-actuator, 15-DoF robotic hand with a control-oriented modeling and implementation framework. A sparse analytical actuator-joint model is derived from the tendon-routing geometry, and a mechanics-based compensation model is developed to account for tendon-elasticity-induced joint errors. The proposed method is implemented in a hierarchical architecture: a host computer performs workspace-constrained posture mapping and compensation, while an ESP32 generates synchronized commands for six position-controlled servos. The same control parameters and execution strategy are used across all tasks without task-specific retuning. Monotonic servo-sweep experiments show that the compensation substantially improves joint-angle prediction. The MAE of the index DIP joint decreases from 1.15 degrees to 0.18 degrees, and all nine evaluated joints achieve an MAE below 0.23 degrees. Representative postures and grasping configurations are further executed using the same control pipeline without external joint or force sensing in the control loop. The results demonstrate a practical approach to improving posture reproducibility in compact underactuated robotic end-effectors.
Abstract:Tendon-driven underactuated hands excel in adaptive grasping but often suffer from kinematic unpredictability and highly non-linear force transmission. This ambiguity limits their ability to perform precise free-motion shaping and deliver reliable payloads for complex manipulation tasks. To address this, we introduce the PHANTOM Hand (Hybrid Precision-Augmented Compliance): a modular, 1:1 human-scale system featuring 6 actuators and 15 degrees of freedom (DoFs). We propose a unified framework that bridges the gap between precise analytic shaping and robust compliant grasping. By deriving a sparse mapping from physical geometry and integrating a mechanics-based compensation model, we effectively suppress kinematic drift caused by spring counter-tension and tendon elasticity. This approach achieves sub-degree kinematic reproducibility for free-motion planning while retaining the inherent mechanical compliance required for stable physical interaction. Experimental validation confirms the system's capabilities through (1) kinematic analysis verifying sub-degree global accuracy across the workspace; (2) static expressibility tests demonstrating complex hand gestures; (3) diverse grasping experiments covering power, precision, and tool-use categories; and (4) quantitative fingertip force characterization. The results demonstrate that the PHANTOM hand successfully combines analytic kinematic precision with continuous, predictable force output, significantly expanding the payload and dexterity of underactuated hands. To drive the development of the underactuated manipulation ecosystem, all hardware designs and control scripts are fully open-sourced for community engagement.