3D-printed Soft Optical sensor with a Lens (SOLen) for light guidance in mechanosensing

Additive manufacturing is enabling soft robots with increasingly complex geometries, creating a demand for sensing solutions that remain compatible with single-material, one-step fabrication. Optical soft sensors are attractive for monolithic printing, but their performance is often degraded by uncontrolled light propagation (ambient coupling, leakage, scattering), while common miti- gation strategies typically require multimaterial interfaces. Here, we present an approach for 3D printed soft optical sensing (SOLen), in which a printed lens is placed in front of an emitter within a Y-shaped waveguide. The sensing mechanism relies on deformation-induced lens rotation and focal-spot translation, redistributing optical power between the two branches to generate a differential output that encodes both motion direction and amplitude. An acrylate polyurethane resin was modified with lauryl acrylate to improve compliance and optical transmittance, and single-layer optical characterization was used to derive wavelength-dependent refractive index and transmittance while minimizing DLP layer-related artifacts. The measured refractive index was used in simulations to design a lens profile for a target focal distance, which was then printed with sub-millimeter fidelity. Rotational tests demonstrated reproducible branch-selective signal switching over multiple cycles. These results establish a transferable material-to-optics workflow for soft optical sensors with lens with new functionalities for next-generation soft robots

Optically Sensorized Electro-Ribbon Actuator (OS-ERA)

Electro-Ribbon Actuators (ERAs) are lightweight flexural actuators that exhibit ultrahigh displacement and fast movement. However, their embedded sensing relies on capacitive sensors with limited precision, which hinders accurate control. We introduce OS-ERA, an optically sensorized ERA that yields reliable proprioceptive information, and we focus on the design and integration of a sensing solution without affecting actuation. To analyse the complex curvature of an ERA in motion, we design and embed two soft optical waveguide sensors. A classifier is trained to map the sensing signals in order to distinguish eight bending states. We validate our model on six held-out trials and compare it against signals' trajectories learned from training runs. Across all tests, the sensing output signals follow the training manifold, and the predicted sequence mirrors real performance and confirms repeatability. Despite deliberate train-test mismatches in actuation speed, the signal trajectories preserve their shape, and classification remains consistently accurate, demonstrating practical voltage- and speed-invariance. As a result, OS-ERA classifies bending states with high fidelity; it is fast and repeatable, solving a longstanding bottleneck of the ERA, enabling steps toward closed-loop control.

An Event-Based Opto-Tactile Skin

This paper presents a neuromorphic, event-driven tactile sensing system for soft, large-area skin, based on the Dynamic Vision Sensors (DVS) integrated with a flexible silicone optical waveguide skin. Instead of repetitively scanning embedded photoreceivers, this design uses a stereo vision setup comprising two DVS cameras looking sideways through the skin. Such a design produces events as changes in brightness are detected, and estimates press positions on the 2D skin surface through triangulation, utilizing Density-Based Spatial Clustering of Applications with Noise (DBSCAN) to find the center of mass of contact events resulting from pressing actions. The system is evaluated over a 4620 mm2 probed area of the skin using a meander raster scan. Across 95 % of the presses visible to both cameras, the press localization achieved a Root-Mean-Squared Error (RMSE) of 4.66 mm. The results highlight the potential of this approach for wide-area flexible and responsive tactile sensors in soft robotics and interactive environments. Moreover, we examined how the system performs when the amount of event data is strongly reduced. Using stochastic down-sampling, the event stream was reduced to 1/1024 of its original size. Under this extreme reduction, the average localization error increased only slightly (from 4.66 mm to 9.33 mm), and the system still produced valid press localizations for 85 % of the trials. This reduction in pass rate is expected, as some presses no longer produce enough events to form a reliable cluster for triangulation. These results show that the sensing approach remains functional even with very sparse event data, which is promising for reducing power consumption and computational load in future implementations. The system exhibits a detection latency distribution with a characteristic width of 31 ms.

Monolithic Units: Actuation, Sensing, and Simulation for Integrated Soft Robot Design

This work introduces the Monolithic Unit (MU), an actuator-lattice-sensor building block for soft robotics. The MU integrates pneumatic actuation, a compliant lattice envelope, and candidate sites for optical waveguide sensing into a single printed body. In order to study reproducibility and scalability, a parametric design framework establishes deterministic rules linking actuator chamber dimensions to lattice unit cell size. Experimental homogenization of lattice specimens provides effective material properties for finite element simulation. Within this simulation environment, sensor placement is treated as a discrete optimization problem, where a finite set of candidate waveguide paths derived from lattice nodes is evaluated by introducing local stiffening, and the configuration minimizing deviation from baseline mechanical response is selected. Optimized models are fabricated and experimentally characterized, validating the preservation of mechanical performance while enabling embedded sensing. The workflow is further extended to scaled units and a two-finger gripper, demonstrating generality of the MU concept. This approach advances monolithic soft robotic design by combining reproducible co-design rules with simulation-informed sensor integration.