Generation of Asset Administration Shell with Large Language Model Agents: Interoperability in Digital Twins with Semantic Node

This research introduces a novel approach for assisting the creation of Asset Administration Shell (AAS) instances for digital twin modeling within the context of Industry 4.0, aiming to enhance interoperability in smart manufacturing and reduce manual effort. We construct a "semantic node" data structure to capture the semantic essence of textual data. Then, a system powered by large language models is designed and implemented to process "semantic node" and generate AAS instance models from textual technical data. Our evaluation demonstrates a 62-79% effective generation rate, indicating a substantial proportion of manual creation effort can be converted into easier validation effort, thereby reducing the time and cost in creating AAS instance models. In our evaluation, a comparative analysis of different LLMs and an in-depth ablation study of Retrieval-Augmented Generation (RAG) mechanisms provide insights into the effectiveness of LLM systems for interpreting technical concepts. Our findings emphasize LLMs' capability in automating AAS instance creation, enhancing semantic interoperability, and contributing to the broader field of semantic interoperability for digital twins in industrial applications. The prototype implementation and evaluation results are released on our GitHub Repository with the link: https://github.com/YuchenXia/AASbyLLM

Towards autonomous system: flexible modular production system enhanced with large language model agents

In this paper, we present a novel framework that combines large language models (LLMs), digital twins and industrial automation system to enable intelligent planning and control of production processes. We retrofit the automation system for a modular production facility and create executable control interfaces of fine-granular functionalities and coarse-granular skills. Low-level functionalities are executed by automation components, and high-level skills are performed by automation modules. Subsequently, a digital twin system is developed, registering these interfaces and containing additional descriptive information about the production system. Based on the retrofitted automation system and the created digital twins, LLM-agents are designed to interpret descriptive information in the digital twins and control the physical system through service interfaces. These LLM-agents serve as intelligent agents on different levels within an automation system, enabling autonomous planning and control of flexible production. Given a task instruction as input, the LLM-agents orchestrate a sequence of atomic functionalities and skills to accomplish the task. We demonstrate how our implemented prototype can handle un-predefined tasks, plan a production process, and execute the operations. This research highlights the potential of integrating LLMs into industrial automation systems in the context of smart factory for more agile, flexible, and adaptive production processes, while it also underscores the critical insights and limitations for future work.

Intelligent Exploration of Solution Spaces Exemplified by Industrial Reconfiguration Management

Many decision-making approaches rely on the exploration of solution spaces with regards to specified criteria. However, in complex environments, brute-force exploration strategies are usually not feasible. As an alternative, we propose the combination of an exploration task's vertical sub-division into layers representing different sequentially interdependent sub-problems of the paramount problem and a horizontal sub-division into self-sustained solution sub-spaces. In this paper, we present a universal methodology for the intelligent exploration of solution spaces and derive a use-case specific example from the field of reconfiguration management in industry 4.0.

Stuttgart Open Relay Degradation Dataset (SOReDD)

Real-life industrial use cases for machine learning oftentimes involve heterogeneous and dynamic assets, processes and data, resulting in a need to continuously adapt the learning algorithm accordingly. Industrial transfer learning offers to lower the effort of such adaptation by allowing the utilization of previously acquired knowledge in solving new (variants of) tasks. Being data-driven methods, the development of industrial transfer learning algorithms naturally requires appropriate datasets for training. However, open-source datasets suitable for transfer learning training, i.e. spanning different assets, processes and data (variants), are rare. With the Stuttgart Open Relay Degradation Dataset (SOReDD) we want to offer such a dataset. It provides data on the degradation of different electromechanical relays under different operating conditions, allowing for a large number of different transfer scenarios. Although such relays themselves are usually inexpensive standard components, their failure often leads to the failure of a machine as a whole due to their role as the central power switching element of a machine. The main cost factor in the event of a relay defect is therefore not the relay itself, but the reduced machine availability. It is therefore desirable to predict relay degradation as accurately as possible for specific applications in order to be able to replace relays in good time and avoid unplanned machine downtimes. Nevertheless, data-driven failure prediction for electromechanical relays faces the challenge that relay degradation behavior is highly dependent on the operating conditions, high-resolution measurement data on relay degradation behavior is only collected in rare cases, and such data can then only cover a fraction of the possible operating environments. Relays are thus representative of many other central standard components in automation technology.

Towards Deep Industrial Transfer Learning: Clustering for Transfer Case Selection

Industrial transfer learning increases the adaptability of deep learning algorithms towards heterogenous and dynamic industrial use cases without high manual efforts. The appropriate selection of what to transfer can vastly improve a transfer's results. In this paper, a transfer case selection based upon clustering is presented. Founded on a survey of clustering algorithms, the BIRCH algorithm is selected for this purpose. It is evaluated on an industrial time series dataset from a discrete manufacturing scenario. Results underline the approaches' applicability caused by its results' reproducibility and practical indifference to sequence, size and dimensionality of (sub-)datasets to be clustered sequentially.

A Methodology to Identify Cognition Gaps in Visual Recognition Applications Based on Convolutional Neural Networks

Developing consistently well performing visual recognition applications based on convolutional neural networks, e.g. for autonomous driving, is very challenging. One of the obstacles during the development is the opaqueness of their cognitive behaviour. A considerable amount of literature has been published which describes irrational behaviour of trained CNNs showcasing gaps in their cognition. In this paper, a methodology is presented that creates worstcase images using image augmentation techniques. If the CNN's cognitive performance on such images is weak while the augmentation techniques are supposedly harmless, a potential gap in the cognition has been found. The presented worst-case image generator is using adversarial search approaches to efficiently identify the most challenging image. This is evaluated with the well-known AlexNet CNN using images depicting a typical driving scenario.

Regularization-based Continual Learning for Fault Prediction in Lithium-Ion Batteries

In recent years, the use of lithium-ion batteries has greatly expanded into products from many industrial sectors, e.g. cars, power tools or medical devices. An early prediction and robust understanding of battery faults could therefore greatly increase product quality in those fields. While current approaches for data-driven fault prediction provide good results on the exact processes they were trained on, they often lack the ability to flexibly adapt to changes, e.g. in operational or environmental parameters. Continual learning promises such flexibility, allowing for an automatic adaption of previously learnt knowledge to new tasks. Therefore, this article discusses different continual learning approaches from the group of regularization strategies, which are implemented, evaluated and compared based on a real battery wear dataset. Online elastic weight consolidation delivers the best results, but, as with all examined approaches, its performance appears to be strongly dependent on task characteristics and task sequence.

Enhancing an Intelligent Digital Twin with a Self-organized Reconfiguration Management based on Adaptive Process Models

Shorter product life cycles and increasing individualization of production leads to an increased reconfiguration demand in the domain of industrial automation systems, which will be dominated by cyber-physical production systems in the future. In constantly changing systems, however, not all configuration alternatives of the almost infinite state space are fully understood. Thus, certain configurations can lead to process instability, a reduction in quality or machine failures. Therefore, this paper presents an approach that enhances an intelligent Digital Twin with a self-organized reconfiguration management based on adaptive process models in order to find optimized configurations more comprehensively.

Towards Deep Industrial Transfer Learning for Anomaly Detection on Time Series Data

Deep learning promises performant anomaly detection on time-variant datasets, but greatly suffers from low availability of suitable training datasets and frequently changing tasks. Deep transfer learning offers mitigation by letting algorithms built upon previous knowledge from different tasks or locations. In this article, a modular deep learning algorithm for anomaly detection on time series datasets is presented that allows for an easy integration of such transfer learning capabilities. It is thoroughly tested on a dataset from a discrete manufacturing process in order to prove its fundamental adequacy towards deep industrial transfer learning - the transfer of knowledge in industrial applications' special environment.

Transfer Learning as an Enhancement for Reconfiguration Management of Cyber-Physical Production Systems

Reconfiguration demand is increasing due to frequent requirement changes for manufacturing systems. Recent approaches aim at investigating feasible configuration alternatives from which they select the optimal one. This relies on processes whose behavior is not reliant on e.g. the production sequence. However, when machine learning is used, components' behavior depends on the process' specifics, requiring additional concepts to successfully conduct reconfiguration management. Therefore, we propose the enhancement of the comprehensive reconfiguration management with transfer learning. This provides the ability to assess the machine learning dependent behavior of the different CPPS configurations with reduced effort and further assists the recommissioning of the chosen one. A real cyber-physical production system from the discrete manufacturing domain is utilized to demonstrate the aforementioned proposal.