Toward Geometry-Scalable Whole-Body Touch for Humanoids: A 3D-Printed Conformal EIT Skin

Whole-body tactile sensing is a prerequisite for humanoids that operate in contact-rich human environments, but conventional taxel arrays scale poorly with surface area, wiring complexity, and robot-specific curvature. We present a conformal electrical impedance tomography tactile skin fabricated through a geometry-adaptable additive-manufacturing workflow. A flexible conductive TPU layer forms a continuous sensing domain, while contact-induced coupling with conductive patches produces boundary voltage changes that are reconstructed using a one-step Gauss-Newton EIT solver. We first characterize the electromechanical design space of the layered structure and show that low-resistance contact-enhancement patches and a porous conductive TPU sensing layer improve sensitivity while preserving printability. We then validate contact localization on a planar prototype, a curved U-shaped prototype, and a qualitative iCub-face-shaped geometry. The curved sensor achieves a mean localization error of 6 mm over 18 contact positions without supervised post-processing. These results suggest that additively manufactured tomographic skins can reduce the morphology-specific redesign burden for humanoid tactile coverage and provide a practical route toward large-area contact sensing for human-centered deployment.

Large-area Tomographic Tactile Skin with Air Pressure Sensing for Improved Force Estimation

This paper presents a dual-channel tactile skin that integrates Electrical Impedance Tomography (EIT) with air pressure sensing to achieve accurate multi-contact force detection. The EIT layer provides spatial contact information, while the air pressure sensor delivers precise total force measurement. Our framework combines these complementary modalities through: deep learning-based EIT image reconstruction, contact area segmentation, and force allocation based on relative conductivity intensities from EIT. The experiments demonstrated 15.1% average force estimation error in single-contact scenarios and 20.1% in multi-contact scenarios without extensive calibration data requirements. This approach effectively addresses the challenge of simultaneously localizing and quantifying multiple contact forces without requiring complex external calibration setups, paving the way for practical and scalable soft robotic skin applications.