AI-Driven Performance-to-Design Generation and Optimization of Marine Propellers

AI is increasingly used to accelerate engineering design by improving decision-making and shortening iteration cycles. Application to marine propeller design, however, remains challenging due to scarce training data and the lack of widely available pretrained models. We address this gap with a physics-based data generation pipeline and a generative-AI framework for direct performance-to-design generation tailored to marine propellers. First, we build a database of over 20,000 four- and five-bladed propeller geometries, each accompanied by simulated open-water performance curves. On top of this dataset, we develop a three-module design framework: (1) A Conditional Generation Model that proposes candidate geometries conditioned on design specifications such as target thrust, power, and diameter. (2) A Performance Prediction Model, implemented as a neural-network surrogate, that predicts thrust, torque, and efficiency in milliseconds, enabling rapid evaluation of generated designs. (3) A design refinement stage that applies evolutionary optimization to enforce practical constraints such as required thrust under power limits and bounds on blade-area ratio and thickness. Experimental results over a range of operating conditions show that the framework can generate hydrodynamically plausible propeller designs that match prescribed performance targets while substantially reducing design-iteration time relative to the traditional expert-guided refinement. Latent diffusion-based generator produces more diverse designs under the same conditions than the conditional variational autoencoder, suggesting a stronger capacity for design-space exploration with diffusion models. By coupling physics-based data synthesis with modular AI models, the proposed approach streamlines the propeller design cycle and reduces reliance on expensive high-fidelity simulations to final validation stages.

Transferable Physics-Informed Representations via Closed-Form Head Adaptation

Physics-informed neural networks (PINNs) have garnered significant interest for their potential in solving partial differential equations (PDEs) that govern a wide range of physical phenomena. By incorporating physical laws into the learning process, PINN models have demonstrated the ability to learn physical outcomes reasonably well. However, current PINN approaches struggle to predict or solve new PDEs effectively when there is a lack of training examples, indicating they do not generalize well to unseen problem instances. In this paper, we present a transferable learning approach for PINNs premised on a fast Pseudoinverse PINN framework (Pi-PINN). Pi-PINN learns a transferable physics-informed representation in a shared embedding space and enables rapid solving of both known and unknown PDE instances via closed-form head adaptation using a least-squares-optimal pseudoinverse under PDE constraints. We further investigate the synergies between data-driven multi-task learning loss and physics-informed loss, providing insights into the design of more performant PINNs. We demonstrate the effectiveness of Pi-PINN on various PDE problems, including Poisson's equation, Helmholtz equation, and Burgers' equation, achieving fast and accurate physics-informed solutions without requiring any data for unseen instances. Pi-PINN can produce predictions 100-1000 times faster than a typical PINN, while producing predictions with 10-100 times lower relative error than a typical data-driven model even with only two training samples. Overall, our findings highlight the potential of transferable representations with closed-form head adaptation to enhance the efficiency and generalization of PINNs across PDE families and scientific and engineering applications.

Scale-PINN: Learning Efficient Physics-Informed Neural Networks Through Sequential Correction

Physics-informed neural networks (PINNs) have emerged as a promising mesh-free paradigm for solving partial differential equations, yet adoption in science and engineering is limited by slow training and modest accuracy relative to modern numerical solvers. We introduce the Sequential Correction Algorithm for Learning Efficient PINN (Scale-PINN), a learning strategy that bridges modern physics-informed learning with numerical algorithms. Scale-PINN incorporates the iterative residual-correction principle, a cornerstone of numerical solvers, directly into the loss formulation, marking a paradigm shift in how PINN losses can be conceived and constructed. This integration enables Scale-PINN to achieve unprecedented convergence speed across PDE problems from different physics domain, including reducing training time on a challenging fluid-dynamics problem for state-of-the-art PINN from hours to sub-2 minutes while maintaining superior accuracy, and enabling application to representative problems in aerodynamics and urban science. By uniting the rigor of numerical methods with the flexibility of deep learning, Scale-PINN marks a significant leap toward the practical adoption of PINNs in science and engineering through scalable, physics-informed learning. Codes are available at https://github.com/chiuph/SCALE-PINN.

Landscape-aware Automated Algorithm Design: An Efficient Framework for Real-world Optimization

The advent of Large Language Models (LLMs) has opened new frontiers in automated algorithm design, giving rise to numerous powerful methods. However, these approaches retain critical limitations: they require extensive evaluation of the target problem to guide the search process, making them impractical for real-world optimization tasks, where each evaluation consumes substantial computational resources. This research proposes an innovative and efficient framework that decouples algorithm discovery from high-cost evaluation. Our core innovation lies in combining a Genetic Programming (GP) function generator with an LLM-driven evolutionary algorithm designer. The evolutionary direction of the GP-based function generator is guided by the similarity between the landscape characteristics of generated proxy functions and those of real-world problems, ensuring that algorithms discovered via proxy functions exhibit comparable performance on real-world problems. Our method enables deep exploration of the algorithmic space before final validation while avoiding costly real-world evaluations. We validated the framework's efficacy across multiple real-world problems, demonstrating its ability to discover high-performance algorithms while substantially reducing expensive evaluations. This approach shows a path to apply LLM-based automated algorithm design to computationally intensive real-world optimization challenges.

Out-of-Distribution Generalization for Neural Physics Solvers

Neural physics solvers are increasingly used in scientific discovery, given their potential for rapid in silico insights into physical, materials, or biological systems and their long-time evolution. However, poor generalization beyond their training support limits exploration of novel designs and long-time horizon predictions. We introduce NOVA, a route to generalizable neural physics solvers that can provide rapid, accurate solutions to scenarios even under distributional shifts in partial differential equation parameters, geometries and initial conditions. By learning physics-aligned representations from an initial sparse set of scenarios, NOVA consistently achieves 1-2 orders of magnitude lower out-of-distribution errors than data-driven baselines across complex, nonlinear problems including heat transfer, diffusion-reaction and fluid flow. We further showcase NOVA's dual impact on stabilizing long-time dynamical rollouts and improving generative design through application to the simulation of nonlinear Turing systems and fluidic chip optimization. Unlike neural physics solvers that are constrained to retrieval and/or emulation within an a priori space, NOVA enables reliable extrapolation beyond known regimes, a key capability given the need for exploration of novel hypothesis spaces in scientific discovery

Physics-Informed Neuro-Evolution (PINE): A Survey and Prospects

Deep learning models trained on finite data lack a complete understanding of the physical world. On the other hand, physics-informed neural networks (PINNs) are infused with such knowledge through the incorporation of mathematically expressible laws of nature into their training loss function. By complying with physical laws, PINNs provide advantages over purely data-driven models in limited-data regimes. This feature has propelled them to the forefront of scientific machine learning, a domain characterized by scarce and costly data. However, the vision of accurate physics-informed learning comes with significant challenges. This review examines PINNs for the first time in terms of model optimization and generalization, shedding light on the need for new algorithmic advances to overcome issues pertaining to the training speed, precision, and generalizability of today's PINN models. Of particular interest are the gradient-free methods of neuroevolution for optimizing the uniquely complex loss landscapes arising in PINN training. Methods synergizing gradient descent and neuroevolution for discovering bespoke neural architectures and balancing multiple conflicting terms in physics-informed learning objectives are positioned as important avenues for future research. Yet another exciting track is to cast neuroevolution as a meta-learner of generalizable PINN models.

Tailoring Generative Adversarial Networks for Smooth Airfoil Design

In the realm of aerospace design, achieving smooth curves is paramount, particularly when crafting objects such as airfoils. Generative Adversarial Network (GAN), a widely employed generative AI technique, has proven instrumental in synthesizing airfoil designs. However, a common limitation of GAN is the inherent lack of smoothness in the generated airfoil surfaces. To address this issue, we present a GAN model featuring a customized loss function built to produce seamlessly contoured airfoil designs. Additionally, our model demonstrates a substantial increase in design diversity compared to a conventional GAN augmented with a post-processing smoothing filter.

Generalizable Neural Physics Solvers by Baldwinian Evolution

Physics-informed neural networks (PINNs) are at the forefront of scientific machine learning, making possible the creation of machine intelligence that is cognizant of physical laws and able to accurately simulate them. In this paper, the potential of discovering PINNs that generalize over an entire family of physics tasks is studied, for the first time, through a biological lens of the Baldwin effect. Drawing inspiration from the neurodevelopment of precocial species that have evolved to learn, predict and react quickly to their environment, we envision PINNs that are pre-wired with connection strengths inducing strong biases towards efficient learning of physics. To this end, evolutionary selection pressure (guided by proficiency over a family of tasks) is coupled with lifetime learning (to specialize on a smaller subset of those tasks) to produce PINNs that demonstrate fast and physics-compliant prediction capabilities across a range of empirically challenging problem instances. The Baldwinian approach achieves an order of magnitude improvement in prediction accuracy at a fraction of the computation cost compared to state-of-the-art results with PINNs meta-learned by gradient descent. This paper marks a leap forward in the meta-learning of PINNs as generalizable physics solvers.

LSA-PINN: Linear Boundary Connectivity Loss for Solving PDEs on Complex Geometry

We present a novel loss formulation for efficient learning of complex dynamics from governing physics, typically described by partial differential equations (PDEs), using physics-informed neural networks (PINNs). In our experiments, existing versions of PINNs are seen to learn poorly in many problems, especially for complex geometries, as it becomes increasingly difficult to establish appropriate sampling strategy at the near boundary region. Overly dense sampling can adversely impede training convergence if the local gradient behaviors are too complex to be adequately modelled by PINNs. On the other hand, if the samples are too sparse, existing PINNs tend to overfit the near boundary region, leading to incorrect solution. To prevent such issues, we propose a new Boundary Connectivity (BCXN) loss function which provides linear local structure approximation (LSA) to the gradient behaviors at the boundary for PINN. Our BCXN-loss implicitly imposes local structure during training, thus facilitating fast physics-informed learning across entire problem domains with order of magnitude sparser training samples. This LSA-PINN method shows a few orders of magnitude smaller errors than existing methods in terms of the standard L2-norm metric, while using dramatically fewer training samples and iterations. Our proposed LSA-PINN does not pose any requirement on the differentiable property of the networks, and we demonstrate its benefits and ease of implementation on both multi-layer perceptron and convolutional neural network versions as commonly used in current PINN literature.

Graph Neural Network Based Surrogate Model of Physics Simulations for Geometry Design

Computational Intelligence (CI) techniques have shown great potential as a surrogate model of expensive physics simulation, with demonstrated ability to make fast predictions, albeit at the expense of accuracy in some cases. For many scientific and engineering problems involving geometrical design, it is desirable for the surrogate models to precisely describe the change in geometry and predict the consequences. In that context, we develop graph neural networks (GNNs) as fast surrogate models for physics simulation, which allow us to directly train the models on 2/3D geometry designs that are represented by an unstructured mesh or point cloud, without the need for any explicit or hand-crafted parameterization. We utilize an encoder-processor-decoder-type architecture which can flexibly make prediction at both node level and graph level. The performance of our proposed GNN-based surrogate model is demonstrated on 2 example applications: feature designs in the domain of additive engineering and airfoil design in the domain of aerodynamics. The models show good accuracy in their predictions on a separate set of test geometries after training, with almost instant prediction speeds, as compared to O(hour) for the high-fidelity simulations required otherwise.