KAPPS: A knowledge-based CPPS Architecture for the Circular Factory

While linear manufacturing relies on homogeneous materials and predefined process sequences, circular manufacturing reintroduces used products with heterogeneous and uncertain conditions. This shift demands manufacturing systems capable of handling variable product states, dynamically reconfigurable processes, and the integration of human and machine knowledge. Conventional manufacturing IT architectures, designed for stable structures and deterministic execution, are unable to meet these requirements, as they cannot adequately represent and manage the uniqueness of individual components at runtime. Following a design science methodology for developing a Cyber Physical Production System for circular manufacturing, we derive 14 requirements from five complementary perspectives. Based on these requirements, we design KAPPS, a knowledge-based architecture that uses an ontology-grounded knowledge graph as a unifying data backbone, combined with a semantic interface layer to enable consistent data and information integration, reasoning, and communication across heterogeneous systems and services, turning the knowledge graph from an integration layer into the factories authoritative write-time state. KAPPS incorporates modules for constraint enforcement and event-driven planning, enabling incremental adaptation of execution plans under uncertainty and human-machine knowledge exchange. The applicability of KAPPS is demonstrated through two implemented use cases: (i) Anomaly detection and learning through knowledge graph mediated services and (ii) runtime constraint enforcement in a modular conveyor system. Subsequently, the architecture is evaluated against the 14 requirements (ed. abstract shortened)

MotorFactory: A Blender Add-on for Large Dataset Generation of Small Electric Motors

To enable automatic disassembly of different product types with uncertain conditions and degrees of wear in remanufacturing, agile production systems that can adapt dynamically to changing requirements are needed. Machine learning algorithms can be employed due to their generalization capabilities of learning from various types and variants of products. However, in reality, datasets with a diversity of samples that can be used to train models are difficult to obtain in the initial period. This may cause bad performances when the system tries to adapt to new unseen input data in the future. In order to generate large datasets for different learning purposes, in our project, we present a Blender add-on named MotorFactory to generate customized mesh models of various motor instances. MotorFactory allows to create mesh models which, complemented with additional add-ons, can be further used to create synthetic RGB images, depth images, normal images, segmentation ground truth masks, and 3D point cloud datasets with point-wise semantic labels. The created synthetic datasets may be used for various tasks including motor type classification, object detection for decentralized material transfer tasks, part segmentation for disassembly and handling tasks, or even reinforcement learning-based robotics control or view-planning.