Design of a 3-DOF Hopping Robot with an Optimized Gearbox: An Intermediate Platform Toward Bipedal Robots

This paper presents a 3-DOF hopping robot with a human-like lower-limb joint configuration and a flat foot, capable of performing dynamic and repetitive jumping motions. To achieve both high torque output and a large hollow shaft diameter for efficient cable routing, a compact 3K compound planetary gearbox was designed using mixed-integer nonlinear programming for gear tooth optimization. To meet performance requirements within the constrained joint geometry, all major components-including the actuator, motor driver, and communication interface-were custom-designed. The robot weighs 12.45 kg, including a dummy mass, and measures 840 mm in length when the knee joint is fully extended. A reinforcement learning-based controller was employed, and robot's performance was validated through hardware experiments, demonstrating stable and repetitive hopping motions in response to user inputs. These experimental results indicate that the platform serves as a solid foundation for future bipedal robot development.

Learning Impact-Rich Rotational Maneuvers via Centroidal Velocity Rewards and Sim-to-Real Techniques: A One-Leg Hopper Flip Case Study

Dynamic rotational maneuvers, such as front flips, inherently involve large angular momentum generation and intense impact forces, presenting major challenges for reinforcement learning and sim-to-real transfer. In this work, we propose a general framework for learning and deploying impact-rich, rotation-intensive behaviors through centroidal velocity-based rewards and actuator-aware sim-to-real techniques. We identify that conventional link-level reward formulations fail to induce true whole-body rotation and introduce a centroidal angular velocity reward that accurately captures system-wide rotational dynamics. To bridge the sim-to-real gap under extreme conditions, we model motor operating regions (MOR) and apply transmission load regularization to ensure realistic torque commands and mechanical robustness. Using the one-leg hopper front flip as a representative case study, we demonstrate the first successful hardware realization of a full front flip. Our results highlight that incorporating centroidal dynamics and actuator constraints is critical for reliably executing highly dynamic motions.

Online Friction Coefficient Identification for Legged Robots on Slippery Terrain Using Smoothed Contact Gradients

This paper proposes an online friction coefficient identification framework for legged robots on slippery terrain. The approach formulates the optimization problem to minimize the sum of residuals between actual and predicted states parameterized by the friction coefficient in rigid body contact dynamics. Notably, the proposed framework leverages the analytic smoothed gradient of contact impulses, obtained by smoothing the complementarity condition of Coulomb friction, to solve the issue of non-informative gradients induced from the nonsmooth contact dynamics. Moreover, we introduce the rejection method to filter out data with high normal contact velocity following contact initiations during friction coefficient identification for legged robots. To validate the proposed framework, we conduct the experiments using a quadrupedal robot platform, KAIST HOUND, on slippery and nonslippery terrain. We observe that our framework achieves fast and consistent friction coefficient identification within various initial conditions.

A Learning Framework for Diverse Legged Robot Locomotion Using Barrier-Based Style Rewards

This work introduces a model-free reinforcement learning framework that enables various modes of motion (quadruped, tripod, or biped) and diverse tasks for legged robot locomotion. We employ a motion-style reward based on a relaxed logarithmic barrier function as a soft constraint, to bias the learning process toward the desired motion style, such as gait, foot clearance, joint position, or body height. The predefined gait cycle is encoded in a flexible manner, facilitating gait adjustments throughout the learning process. Extensive experiments demonstrate that KAIST HOUND, a 45 kg robotic system, can achieve biped, tripod, and quadruped locomotion using the proposed framework; quadrupedal capabilities include traversing uneven terrain, galloping at 4.67 m/s, and overcoming obstacles up to 58 cm (67 cm for HOUND2); bipedal capabilities include running at 3.6 m/s, carrying a 7.5 kg object, and ascending stairs-all performed without exteroceptive input.

Contact-Implicit MPC: Controlling Diverse Quadruped Motions Without Pre-Planned Contact Modes or Trajectories

This paper presents a contact-implicit model predictive control (MPC) framework for the real-time discovery of multi-contact motions, without predefined contact mode sequences or foothold positions. This approach utilizes the contact-implicit differential dynamic programming (DDP) framework, merging the hard contact model with a linear complementarity constraint. We propose the analytical gradient of the contact impulse based on relaxed complementarity constraints to further the exploration of a variety of contact modes. By leveraging a hard contact model-based simulation and computation of search direction through a smooth gradient, our methodology identifies dynamically feasible state trajectories, control inputs, and contact forces while simultaneously unveiling new contact mode sequences. However, the broadened scope of contact modes does not always ensure real-world applicability. Recognizing this, we implemented differentiable cost terms to guide foot trajectories and make gait patterns. Furthermore, to address the challenge of unstable initial roll-outs in an MPC setting, we employ the multiple shooting variant of DDP. The efficacy of the proposed framework is validated through simulations and real-world demonstrations using a 45 kg HOUND quadruped robot, performing various tasks in simulation and showcasing actual experiments involving a forward trot and a front-leg rearing motion.