Learning Actionable World Models for Industrial Process Control

To go from (passive) process monitoring to active process control, an effective AI system must learn about the behavior of the complex system from very limited training data, forming an ad-hoc digital twin with respect to process in- and outputs that captures the consequences of actions on the process's world. We propose a novel methodology based on learning world models that disentangles process parameters in the learned latent representation, allowing for fine-grained control. Representation learning is driven by the latent factors that influence the processes through contrastive learning within a joint embedding predictive architecture. This makes changes in representations predictable from changes in inputs and vice versa, facilitating interpretability of key factors responsible for process variations, paving the way for effective control actions to keep the process within operational bounds. The effectiveness of our method is validated on the example of plastic injection molding, demonstrating practical relevance in proposing specific control actions for a notoriously unstable process.

A Comprehensive Survey of Deep Transfer Learning for Anomaly Detection in Industrial Time Series: Methods, Applications, and Directions

Automating the monitoring of industrial processes has the potential to enhance efficiency and optimize quality by promptly detecting abnormal events and thus facilitating timely interventions. Deep learning, with its capacity to discern non-trivial patterns within large datasets, plays a pivotal role in this process. Standard deep learning methods are suitable to solve a specific task given a specific type of data. During training, the algorithms demand large volumes of labeled training data. However, due to the dynamic nature of processes and the environment, it is impractical to acquire the needed data for standard deep learning training for every slightly different case anew. Deep transfer learning offers a solution to this problem. By leveraging knowledge from related tasks and accounting for variations in data distributions, this learning framework solves new tasks even with little or no additional labeled data. The approach bypasses the need to retrain a model from scratch for every new setup and dramatically reduces the labeled data requirement. This survey provides an in-depth review of deep transfer learning, examining the problem settings of transfer learning and classifying the prevailing deep transfer learning methods. Moreover, we delve into applying deep transfer learning in the context of a broad spectrum of time series anomaly detection tasks prevalent in primary industrial domains, e.g., manufacturing process monitoring, predictive maintenance, energy management, and infrastructure facility monitoring. We conclude this survey by underlining the challenges and limitations of deep transfer learning in industrial contexts. We also provide practical directions for solution design and implementation for these tasks, leading to specific, actionable suggestions.