A Robotic System for Automated Manufacturing of Dielectric Elastomer Actuators

This letter presents an automated robotic manufacturing system for soft capacitors which operate as actuators and sensors. Emphasis is placed on the two processes that most directly govern device quality, dielectric layer formation by spin coating and carbon nanotube (CNT) electrode application by stamping. Twenty multilayer DEAs, each comprising 12 dielectric layers with a mean thickness of 55.37 +- 2.04 um and 11 alternating CNT electrodes, were fabricated reducing total process time by 14.2% and removing the operator from 56.1% of it.

A Robotic Testing Platform for Pipelined Discovery of Resilient Soft Actuators

Short lifetime under high electrical fields hinders the widespread robotic application of linear dielectric elastomer actuators (DEAs). Systematic scanning is difficult due to time-consuming per-sample testing and the high-dimensional parameter space affecting performance. To address this, we propose an optimization pipeline enabled by a novel testing robot capable of scanning DEA lifetime. The robot integrates electro-mechanical property measurement, programmable voltage input, and multi-channel testing capacity. Using it, we scanned the lifetime of Elastosil-based linear actuators across parameters including input voltage magnitude, frequency, electrode material concentration, and electrical connection filler. The optimal parameter combinations improved operational lifetime under boundary operating conditions by up to 100% and were subsequently scaled up to achieve higher force and displacement output. The final product demonstrated resilience on a modular, scalable quadruped walking robot with payload carrying capacity (>100% of its untethered body weight, and >700% of combined actuator weight). This work is the first to introduce a self-driving lab approach into robotic actuator design.