University of Illinois Urbana-Champaign, USA
Abstract:We present GelSphere, a spherical vision-based tactile sensor designed for real-time continuous surface scanning. Unlike traditional vision-based tactile sensors that can only sense locally and are damaged when slid across surfaces, and cylindrical tactile sensors that can only roll along a fixed direction, our design enables omnidirectional rolling on surfaces. We accomplish this through our novel sensing system design, which has steel balls inside the sensor, forming a bearing layer between the gel and the rigid housing that allows rolling motion in all axes. The sensor streams tactile images through Wi-Fi, with online large-surface reconstruction capabilities. We present quantitative results for both reconstruction accuracy and image fusion performance. The results show that our sensor maintains geometric fidelity and high reconstruction accuracy even under multi-directional rolling, enabling uninterrupted surface scanning.
Abstract:Achieving robust grasping with dexterous hands remains challenging, especially when manipulation involves dynamic forces such as impacts, torques, and continuous resistance--situations common in real-world tool use. Existing methods largely optimize grasps for static geometric stability and often fail once external forces arise during manipulation. We present Grasp-to-Act, a hybrid system that combines physics-based grasp optimization with reinforcement-learning-based grasp adaptation to maintain stable grasps throughout functional manipulation tasks. Our method synthesizes robust grasp configurations informed by human demonstrations and employs an adaptive controller that residually issues joint corrections to prevent in-hand slip while tracking the object trajectory. Grasp-to-Act enables robust zero-shot sim-to-real transfer across five dynamic tool-use tasks--hammering, sawing, cutting, stirring, and scooping--consistently outperforming baselines. Across simulation and real-world hardware trials with a 16-DoF dexterous hand, our method reduces translational and rotational in-hand slip and achieves the highest task completion rates, demonstrating stable functional grasps under dynamic, contact-rich conditions.
Abstract:The automation of fruit harvesting has gained increasing significance in response to rising labor shortages. A sensorized gripper is a key component of this process, which must be compact enough for confined spaces, able to stably grasp diverse fruits, and provide reliable feedback on fruit conditions for efficient harvesting. To address this need, we propose FruitTouch, a compact gripper that integrates high-resolution, vision-based tactile sensing through an optimized optical design. This configuration accommodates a wide range of fruit sizes while maintaining low cost and mechanical simplicity. Tactile images captured by an embedded camera provide rich information for real-time force estimation, slip detection, and softness prediction. We validate the gripper in real-world fruit harvesting experiments, demonstrating robust grasp stability and effective damage prevention.
Abstract:GelSight family of vision-based tactile sensors has proven to be effective for multiple robot perception and manipulation tasks. These sensors are based on an internal optical system and an embedded camera to capture the deformation of the soft sensor surface, inferring the high-resolution geometry of the objects in contact. However, customizing the sensors for different robot hands requires a tedious trial-and-error process to re-design the optical system. In this paper, we formulate the GelSight sensor design process as a systematic and objective-driven design problem and perform the design optimization with a physically accurate optical simulation. The method is based on modularizing and parameterizing the sensor's optical components and designing four generalizable objective functions to evaluate the sensor. We implement the method with an interactive and easy-to-use toolbox called OptiSense Studio. With the toolbox, non-sensor experts can quickly optimize their sensor design in both forward and inverse ways following our predefined modules and steps. We demonstrate our system with four different GelSight sensors by quickly optimizing their initial design in simulation and transferring it to the real sensors.
Abstract:Scanning large-scale surfaces is widely demanded in surface reconstruction applications and detecting defects in industries' quality control and maintenance stages. Traditional vision-based tactile sensors have shown promising performance in high-resolution shape reconstruction while suffering limitations such as small sensing areas or susceptibility to damage when slid across surfaces, making them unsuitable for continuous sensing on large surfaces. To address these shortcomings, we introduce a novel vision-based tactile sensor designed for continuous surface sensing applications. Our design uses an elastomeric belt and two wheels to continuously scan the target surface. The proposed sensor showed promising results in both shape reconstruction and surface fusion, indicating its applicability. The dot product of the estimated and reference surface normal map is reported over the sensing area and for different scanning speeds. Results indicate that the proposed sensor can rapidly scan large-scale surfaces with high accuracy at speeds up to 45 mm/s.