Component Influence-Driven Fastener Reduction for Robotic Disassemblability-Aware Design Simplification

To accelerate automated remanufacturing, robotic disassembly must be considered during the product design phase. However, designers currently lack quantitative feedback to identify which structural elements hinder robotic operations. To address this, this study proposes an analytical framework that provides actionable redesign guidance focused on fastener reduction, as fasteners are numerous and ubiquitous components found in almost all manufactured products. Using a Computer-Aided Design (CAD) model and its automatically generated Contact-Connection-Constraint (CCC) graph, the framework translates robotic disassembly sequence planning outcomes into component influence scores. These scores reflect how often a component causes structural constraint violations or evaluation objective deteriorations in the robotic disassembly sequence. To visually highlight structural hindrances, the framework projects these scores onto the CAD geometry as 3D heatmaps. The system then analytically simulates the removal of highly influential fasteners. It reports the expected reductions in structural constraints, tool changes, and robot travel distances, while preventing structurally unsafe modifications by evaluating geometric stability metrics. Experiments on seven household appliances demonstrate that the framework successfully targets redundant fasteners. Removing the recommended fasteners simplified the structural dependencies by eliminating between 8 and 132 structural constraints on the graph depending on each product's structural configuration. Furthermore, it improved robotic operational efficiency by eliminating unnecessary tool change operations and shortening travel distances by 165 to 1675 millimeters wherever structurally permissible.

Differentiable Object Pose Connectivity Metrics for Regrasp Sequence Optimization

Regrasp planning is often required when one pick-and-place cannot transfer an object from an initial pose to a goal pose while maintaining grasp feasibility. The main challenge is to reason about shared-grasp connectivity across intermediate poses, where discrete search becomes brittle. We propose an implicit multi-step regrasp planning framework based on differentiable pose sequence connectivity metrics. We model grasp feasibility under an object pose using an Energy-Based Model (EBM) and leverage energy additivity to construct a continuous energy landscape that measures pose-pair connectivity, enabling gradient-based optimization of intermediate object poses. An adaptive iterative deepening strategy is introduced to determine the minimum number of intermediate steps automatically. Experiments show that the proposed cost formulation provides smooth and informative gradients, improving planning robustness over other alternatives. They also demonstrate generalization to unseen grasp poses and cross-end-effector transfer, where a model trained with suction constraints can guide parallel gripper grasp manipulation. The multi-step planning results further highlight the effectiveness of adaptive deepening and minimum-step search.

Industrial-Grade Robust Robot Vision for Screw Detection and Removal under Uneven Conditions

As the amount of used home appliances is expected to increase despite the decreasing labor force in Japan, there is a need to automate disassembling processes at recycling plants. The automation of disassembling air conditioner outdoor units, however, remains a challenge due to unit size variations and exposure to dirt and rust. To address these challenges, this study proposes an automated system that integrates a task-specific two-stage detection method and a lattice-based local calibration strategy. This approach achieved a screw detection recall of 99.8% despite severe degradation and ensured a manipulation accuracy of +/-0.75 mm without pre-programmed coordinates. In real-world validation with 120 units, the system attained a disassembly success rate of 78.3% and an average cycle time of 193 seconds, confirming its feasibility for industrial application.

Generalizable task-oriented object grasping through LLM-guided ontology and similarity-based planning

Task-oriented grasping (TOG) is more challenging than simple object grasping because it requires precise identification of object parts and careful selection of grasping areas to ensure effective and robust manipulation. While recent approaches have trained large-scale vision-language models to integrate part-level object segmentation with task-aware grasp planning, their instability in part recognition and grasp inference limits their ability to generalize across diverse objects and tasks. To address this issue, we introduce a novel, geometry-centric strategy for more generalizable TOG that does not rely on semantic features from visual recognition, effectively overcoming the viewpoint sensitivity of model-based approaches. Our main proposals include: 1) an object-part-task ontology for functional part selection based on intuitive human commands, constructed using a Large Language Model (LLM); 2) a sampling-based geometric analysis method for identifying the selected object part from observed point clouds, incorporating multiple point distribution and distance metrics; and 3) a similarity matching framework for imitative grasp planning, utilizing similar known objects with pre-existing segmentation and grasping knowledge as references to guide the planning for unknown targets. We validate the high accuracy of our approach in functional part selection, identification, and grasp generation through real-world experiments. Additionally, we demonstrate the method's generalization capabilities to novel-category objects by extending existing ontological knowledge, showcasing its adaptability to a broad range of objects and tasks.

Affordance-Guided Enveloping Grasp Demonstration Toward Non-destructive Disassembly of Pinch-Infeasible Mating Parts

Robotic disassembly of complex mating components often renders pinch grasping infeasible, necessitating multi-fingered enveloping grasps. However, visual occlusions and geometric constraints complicate teaching appropriate grasp motions when relying solely on 2D camera feeds. To address this, we propose an affordance-guided teleoperation method that pre-generates enveloping grasp candidates via physics simulation. These Affordance Templates (ATs) are visualized with a color gradient reflecting grasp quality to augment operator perception. Simulations demonstrate the method's generality across various components. Real-robot experiments validate that AT-based visual augmentation enables operators to effectively select and teach enveloping grasp strategies for real-world disassembly, even under severe visual and geometric constraints.

Gait Generation Balancing Joint Load and Mobility for Legged Modular Robots with Easily Detachable Joints

While modular robots offer versatility, excessive joint torque during locomotion poses a significant risk of mechanical failure, especially for detachable joints. To address this, we propose an optimization framework using the NSGA-III algorithm. Unlike conventional approaches that prioritize mobility alone, our method derives Pareto optimal solutions to minimize joint load while maintaining necessary locomotion speed and stability. Simulations and physical experiments demonstrate that our approach successfully generates gait motions for diverse environments, such as slopes and steps, ensuring structural integrity without compromising overall mobility.

Designing and Validating a Self-Aligning Tool Changer for Modular Reconfigurable Manipulation Robots

Modular reconfigurable robots require reliable mechanisms for automated module exchange, but conventional rigid active couplings often fail due to inevitable positioning and orientational errors. To address this, we propose a misalignment-tolerant tool-changing system. The hardware features a motor-driven coupling utilizing passive self-alignment geometries, specifically chamfered receptacles and triangular lead-in guides, to robustly compensate for angular and lateral misalignments without complex force sensors. To make this autonomous exchange practically feasible, the mechanism is complemented by a compact rotating tool exchange station for efficient module storage. Real-world autonomous tool-picking experiments validate that the self-aligning features successfully absorb execution errors, enabling highly reliable robotic tool reconfiguration.

Replanning Human-Robot Collaborative Tasks with Vision-Language Models via Semantic and Physical Dual-Correction

Human-Robot Collaboration (HRC) plays an important role in assembly tasks by enabling robots to plan and adjust their motions based on interactive, real-time human instructions. However, such instructions are often linguistically ambiguous and underspecified, making it difficult to generate physically feasible and cooperative robot behaviors. To address this challenge, many studies have applied Vision-Language Models (VLMs) to interpret high-level instructions and generate corresponding actions. Nevertheless, VLM-based approaches still suffer from hallucinated reasoning and an inability to anticipate physical execution failures. To address these challenges, we propose an HRC framework that augments a VLM-based reasoning with a dual-correction mechanism: an internal correction model that verifies logical consistency and task feasibility prior to action execution, and an external correction model that detects and rectifies physical failures through post-execution feedback. Simulation ablation studies demonstrate that the proposed method improves the success rate compared to baselines without correction models. Our real-world experiments in collaborative assembly tasks supported by object fixation or tool preparation by an upper body humanoid robot further confirm the framewor's effectiveness in enabling interactive replanning across different collaborative tasks in response to human instructions, validating its practical feasibility.

Replaceable Bit-based Gripper for Picking Cluttered Food Items

The food packaging industry goes through changes in food items and their weights quite rapidly. These items range from easy-to-pick, single-piece food items to flexible, long and cluttered ones. We propose a replaceable bit-based gripper system to tackle the challenge of weight-based handling of cluttered food items. The gripper features specialized food attachments(bits) that enhance its grasping capabilities, and a belt replacement system allows switching between different food items during packaging operations. It offers a wide range of control options, enabling it to grasp and drop specific weights of granular, cluttered, and entangled foods. We specifically designed bits for two flexible food items that differ in shape: ikura(salmon roe) and spaghetti. They represent the challenging categories of sticky, granular food and long, sticky, cluttered food, respectively. The gripper successfully picked up both spaghetti and ikura and demonstrated weight-specific dropping of these items with an accuracy over 80% and 95% respectively. The gripper system also exhibited quick switching between different bits, leading to the handling of a large range of food items.

Hierarchical Planning and Scheduling for Reconfigurable Multi-Robot Disassembly Systems under Structural Constraints

This study presents a system integration approach for planning schedules, sequences, tasks, and motions for reconfigurable robots to automatically disassemble constrained structures in a non-destructive manner. Such systems must adapt their configuration and coordination to the target structure, but the large and complex search space makes them prone to local optima. To address this, we integrate multiple robot arms equipped with different types of tools, together with a rotary stage, into a reconfigurable setup. This flexible system is based on a hierarchical optimization method that generates plans meeting multiple preferred conditions under mandatory requirements within a realistic timeframe. The approach employs two many-objective genetic algorithms for sequence and task planning with motion evaluations, followed by constraint programming for scheduling. Because sequence planning has a much larger search space, we introduce a chromosome initialization method tailored to constrained structures to mitigate the risk of local optima. Simulation results demonstrate that the proposed method effectively solves complex problems in reconfigurable robotic disassembly.