Interval and fuzzy physics-augmented neural networks (iPANN and fPANN) for uncertainty quantification and propagation in constitutive modeling

Constitutive modeling under uncertainty remains a central challenge for reliable mechanics simulations, particularly when the available stress-deformation data are sparse, noisy, or heterogeneous. We propose interval and fuzzy physics-augmented neural networks (iPANNs and fPANNs) for uncertainty-aware hyperelastic constitutive modeling. iPANNs learn sparse lower, mean, and upper free energy density branches whose stresses, obtained by automatic differentiation, ultimately enclose noisy stress observations. In contrast to this deterministic interval description, fPANNs embed the learned iPANN branches into a fuzzy-set representation through alpha-cut interpolation, yielding a nested family of admissible responses. iPANNs and fPANNs encode mechanistic constraints - preserving objectivity, consistency and promoting polyconvexity - and smoothed L0 regularization promotes interpretable energy representations. The bound models are trained through a two-stage transfer-learning procedure in which a sparse mean constitutive response is learned first and then fine-tuned into lower and upper energy branches. We evaluate the framework on synthetic isotropic hyperelastic data with heteroscedastic noise, varying random realizations, shifted noise means, and varying noise magnitudes. The results show that the learned bounds enclose noisy stress observations while generalizing to the test set. Further, we examine the propagation of uncertainty through the mean, upper and lower bound predictions of the learned iPANN models in a finite element setting. The proposed framework provides a compact, physics-consistent route for distribution-free aleatoric uncertainty quantification in hyperelastic constitutive modeling, and propagation in downstream finite element simulations.

Towards end-to-end optimization in multimaterial 3D printing

Multimaterial 3D printing enables the fabrication of functionally graded components, but optimizing their spatial material distribution alongside structural topology remains a formidable challenge due to high-dimensional design spaces and complex constitutive modeling. This paper presents an end-to-end computational framework integrating sparsified physics-augmented neural networks with finite-element-based topology optimization. By extracting closed-form, composition-aware hyperelastic constitutive laws from experimental data, this approach facilitates exact symbolic differentiation via the adjoint state method implemented with FEniCSx, efficiently circumventing the bottlenecks of applying neural network constitutive models. This pipeline is deployed on soft robotic gripper applications, demonstrating continuous composition optimization for highly anisotropic contact responses, and the concurrent optimization of macroscopic topology and material distribution under non-failure stretch constraints. This methodology could replace laborious empirical prototyping, establishing interpretable machine-learning models as practical, robust design primitives for advanced multimaterial additive manufacturing.

Towards Rapid Constitutive Model Discovery from Multi-Modal Data: Physics Augmented Finite Element Model Updating (paFEMU)

Recent progress in AI-enabled constitutive modeling has concentrated on moving from a purely data-driven paradigm to the enforcement of physical constraints and mechanistic principles, a concept referred to as physics augmentation. Classical phenomenological approaches rely on selecting a pre-defined model and calibrating its parameters, while machine learning methods often focus on discovery of the model itself. Sparse regression approaches lie in between, where large libraries of pre-defined models are probed during calibration. Sparsification in the aforementioned paradigm, but also in the context of neural network architecture, has been shown to enable interpretability, uncertainty quantification, but also heterogeneous software integration due to the low-dimensional nature of the resulting models. Most works in AI-enabled constitutive modeling have also focused on data from a single source, but in reality, materials modeling workflows can contain data from many different sources (multi-modal data), and also from testing other materials within the same materials class (multi-fidelity data). In this work, we introduce physics augmented finite element model updating (paFEMU), as a transfer learning approach that combines AI-enabled constitutive modeling, sparsification for interpretable model discovery, and finite element-based adjoint optimization utilizing multi-modal data. This is achieved by combining simple mechanical testing data, potentially from a distinct material, with digital image correlation-type full-field data acquisition to ultimately enable rapid constitutive modeling discovery. The simplicity of the sparse representation enables easy integration of neural constitutive models in existing finite element workflows, and also enables low-dimensional updating during transfer learning.