Large language models, physics-based modeling, experimental measurements: the trinity of data-scarce learning of polymer properties

Large language models (LLMs) bear promise as a fast and accurate material modeling paradigm for evaluation, analysis, and design. Their vast number of trainable parameters necessitates a wealth of data to achieve accuracy and mitigate overfitting. However, experimental measurements are often limited and costly to obtain in sufficient quantities for finetuning. To this end, we present a physics-based training pipeline that tackles the pathology of data scarcity. The core enabler is a physics-based modeling framework that generates a multitude of synthetic data to align the LLM to a physically consistent initial state before finetuning. Our framework features a two-phase training strategy: (1) utilizing the large-in-amount while less accurate synthetic data for supervised pretraining, and (2) finetuning the phase-1 model with limited experimental data. We empirically demonstrate that supervised pretraining is vital to obtaining accurate finetuned LLMs, via the lens of learning polymer flammability metrics where cone calorimeter data is sparse.

Deep Neural Operator Enabled Digital Twin Modeling for Additive Manufacturing

A digital twin (DT), with the components of a physics-based model, a data-driven model, and a machine learning (ML) enabled efficient surrogate, behaves as a virtual twin of the real-world physical process. In terms of Laser Powder Bed Fusion (L-PBF) based additive manufacturing (AM), a DT can predict the current and future states of the melt pool and the resulting defects corresponding to the input laser parameters, evolve itself by assimilating in-situ sensor data, and optimize the laser parameters to mitigate defect formation. In this paper, we present a deep neural operator enabled computational framework of the DT for closed-loop feedback control of the L-PBF process. This is accomplished by building a high-fidelity computational model to accurately represent the melt pool states, an efficient surrogate model to approximate the melt pool solution field, followed by an physics-based procedure to extract information from the computed melt pool simulation that can further be correlated to the defect quantities of interest (e.g., surface roughness). In particular, we leverage the data generated from the high-fidelity physics-based model and train a series of Fourier neural operator (FNO) based ML models to effectively learn the relation between the input laser parameters and the corresponding full temperature field of the melt pool. Subsequently, a set of physics-informed variables such as the melt pool dimensions and the peak temperature can be extracted to compute the resulting defects. An optimization algorithm is then exercised to control laser input and minimize defects. On the other hand, the constructed DT can also evolve with the physical twin via offline finetuning and online material calibration. Finally, a probabilistic framework is adopted for uncertainty quantification. The developed DT is envisioned to guide the AM process and facilitate high-quality manufacturing.