Explosive Output to Enhance Jumping Ability: A Variable Reduction Ratio Design Paradigm for Humanoid Robots Knee Joint

Enhancing the explosive power output of the knee joints is critical for improving the agility and obstacle-crossing capabilities of humanoid robots. However, a mismatch between the knee-to-center-of-mass (CoM) transmission ratio and jumping demands, coupled with motor performance degradation at high speeds, restricts the duration of high-power output and limits jump performance. To address these problems, this paper introduces a novel knee joint design paradigm employing a dynamically decreasing reduction ratio for explosive output during jump. Analysis of motor output characteristics and knee kinematics during jumping inspired a coupling strategy in which the reduction ratio gradually decreases as the joint extends. A high initial ratio rapidly increases torque at jump initiation, while its gradual reduction minimizes motor speed increments and power losses, thereby maintaining sustained high-power output. A compact and efficient linear actuator-driven guide-rod mechanism realizes this coupling strategy, supported by parameter optimization guided by explosive jump control strategies. Experimental validation demonstrated a 63 cm vertical jump on a single-joint platform (a theoretical improvement of 28.1\% over the optimal fixed-ratio joints). Integrated into a humanoid robot, the proposed design enabled a 1.1 m long jump, a 0.5 m vertical jump, and a 0.5 m box jump.