A Collaborative Process Parameter Recommender System for Fleets of Networked Manufacturing Machines -- with Application to 3D Printing

Fleets of networked manufacturing machines of the same type, that are collocated or geographically distributed, are growing in popularity. An excellent example is the rise of 3D printing farms, which consist of multiple networked 3D printers operating in parallel, enabling faster production and efficient mass customization. However, optimizing process parameters across a fleet of manufacturing machines, even of the same type, remains a challenge due to machine-to-machine variability. Traditional trial-and-error approaches are inefficient, requiring extensive testing to determine optimal process parameters for an entire fleet. In this work, we introduce a machine learning-based collaborative recommender system that optimizes process parameters for each machine in a fleet by modeling the problem as a sequential matrix completion task. Our approach leverages spectral clustering and alternating least squares to iteratively refine parameter predictions, enabling real-time collaboration among the machines in a fleet while minimizing the number of experimental trials. We validate our method using a mini 3D printing farm consisting of ten 3D printers for which we optimize acceleration and speed settings to maximize print quality and productivity. Our approach achieves significantly faster convergence to optimal process parameters compared to non-collaborative matrix completion.

The Internet of Federated Things : A Vision for the Future and In-depth Survey of Data-driven Approaches for Federated Learning

The Internet of Things (IoT) is on the verge of a major paradigm shift. In the IoT system of the future, IoFT, the cloud will be substituted by the crowd where model training is brought to the edge, allowing IoT devices to collaboratively extract knowledge and build smart analytics/models while keeping their personal data stored locally. This paradigm shift was set into motion by the tremendous increase in computational power on IoT devices and the recent advances in decentralized and privacy-preserving model training, coined as federated learning (FL). This article provides a vision for IoFT and a systematic overview of current efforts towards realizing this vision. Specifically, we first introduce the defining characteristics of IoFT and discuss FL data-driven approaches, opportunities, and challenges that allow decentralized inference within three dimensions: (i) a global model that maximizes utility across all IoT devices, (ii) a personalized model that borrows strengths across all devices yet retains its own model, (iii) a meta-learning model that quickly adapts to new devices or learning tasks. We end by describing the vision and challenges of IoFT in reshaping different industries through the lens of domain experts. Those industries include manufacturing, transportation, energy, healthcare, quality & reliability, business, and computing.