Surrogate-Enhanced Modeling and Adaptive Modular Control of All-Electric Heavy-Duty Robotic Manipulators

This paper presents a unified system-level modeling and control framework for an all-electric heavy-duty robotic manipulator (HDRM) driven by electromechanical linear actuators (EMLAs). A surrogate-enhanced actuator model, combining integrated electromechanical dynamics with a neural network trained on a dedicated testbed, is integrated into an extended virtual decomposition control (VDC) architecture augmented by a natural adaptation law. The derived analytical HDRM model supports a hierarchical control structure that seamlessly maps high-level force and velocity objectives to real-time actuator commands, accompanied by a Lyapunov-based stability proof. In multi-domain simulations of both cubic and a custom planar triangular trajectory, the proposed adaptive modular controller achieves sub-centimeter Cartesian tracking accuracy. Experimental validation of the same 1-DoF platform under realistic load emulation confirms the efficacy of the proposed control strategy. These findings demonstrate that a surrogate-enhanced EMLA model embedded in the VDC approach can enable modular, real-time control of an all-electric HDRM, supporting its deployment in next-generation mobile working machines.

Deep Reinforcement Learning-Based Motion Planning and PDE Control for Flexible Manipulators

This article presents a motion planning and control framework for flexible robotic manipulators, integrating deep reinforcement learning (DRL) with a nonlinear partial differential equation (PDE) controller. Unlike conventional approaches that focus solely on control, we demonstrate that the desired trajectory significantly influences endpoint vibrations. To address this, a DRL motion planner, trained using the soft actor-critic (SAC) algorithm, generates optimized trajectories that inherently minimize vibrations. The PDE nonlinear controller then computes the required torques to track the planned trajectory while ensuring closed-loop stability using Lyapunov analysis. The proposed methodology is validated through both simulations and real-world experiments, demonstrating superior vibration suppression and tracking accuracy compared to traditional methods. The results underscore the potential of combining learning-based motion planning with model-based control for enhancing the precision and stability of flexible robotic manipulators.