SPOT: Spatio-Temporal Pattern Mining and Optimization for Load Consolidation in Freight Transportation Networks

Freight consolidation has significant potential to reduce transportation costs and mitigate congestion and pollution. An effective load consolidation plan relies on carefully chosen consolidation points to ensure alignment with existing transportation management processes, such as driver scheduling, personnel planning, and terminal operations. This complexity represents a significant challenge when searching for optimal consolidation strategies. Traditional optimization-based methods provide exact solutions, but their computational complexity makes them impractical for large-scale instances and they fail to leverage historical data. Machine learning-based approaches address these issues but often ignore operational constraints, leading to infeasible consolidation plans. This work proposes SPOT, an end-to-end approach that integrates the benefits of machine learning (ML) and optimization for load consolidation. The ML component plays a key role in the planning phase by identifying the consolidation points through spatio-temporal clustering and constrained frequent itemset mining, while the optimization selects the most cost-effective feasible consolidation routes for a given operational day. Extensive experiments conducted on industrial load data demonstrate that SPOT significantly reduces travel distance and transportation costs (by about 50% on large terminals) compared to the existing industry-standard load planning strategy and a neighborhood-based heuristic. Moreover, the ML component provides valuable tactical-level insights by identifying frequently recurring consolidation opportunities that guide proactive planning. In addition, SPOT is computationally efficient and can be easily scaled to accommodate large transportation networks.

Optimization-based Learning for Dynamic Load Planning in Trucking Service Networks

The load planning problem is a critical challenge in service network design for parcel carriers: it decides how many trailers (or loads) to assign for dispatch over time between pairs of terminals. Another key challenge is to determine a flow plan, which specifies how parcel volumes are assigned to planned loads. This paper considers the Dynamic Load Planning Problem (DLPP) that considers both flow and load planning challenges jointly to adjust loads and flows as the demand forecast changes over time before the day of operations. The paper aims at developing a decision-support tool to inform planners making these decisions at terminals across the network. The paper formulates the DLPP as a MIP and shows that it admits a large number of symmetries in a network where each commodity can be routed through primary and alternate paths. As a result, an optimization solver may return fundamentally different solutions to closely related problems, confusing planners and reducing trust in optimization. To remedy this limitation, the paper proposes a Goal-Directed Optimization that eliminates those symmetries by generating optimal solutions staying close to a reference plan. The paper also proposes an optimization proxy to address the computational challenges of the optimization models. The proxy combines a machine learning model and a feasibility restoration model and finds solutions that satisfy real-time constraints imposed by planners-in-the-loop. An extensive computational study on industrial instances shows that the optimization proxy is around 10 times faster than the commercial solver in obtaining the same quality solutions and orders of magnitude faster for generating solutions that are consistent with each other. The proposed approach also demonstrates the benefits of the DLPP for load consolidation, and the significant savings obtained from combining machine learning and optimization.