Automated Noncontact Trapping of Moving Micro-particle with Ultrasonic Phased Array System and Microscopic Vision

Noncontact particle manipulation (NPM) technology has significantly extended mankind's analysis capability into micro and nano scale, which in turn greatly promoted the development of material science and life science. Though NPM by means of electric, magnetic, and optical field has achieved great success, from the robotic perspective, it is still labor-intensive manipulation since professional human assistance is somehow mandatory in early preparation stage. Therefore, developing automated noncontact trapping of moving particles is worthwhile, particularly for applications where particle samples are rare, fragile or contact sensitive. Taking advantage of latest dynamic acoustic field modulating technology, and particularly by virtue of the great scalability of acoustic manipulation from micro-scale to sub-centimeter-scale, we propose an automated noncontact trapping of moving micro-particles with ultrasonic phased array system and microscopic vision in this paper. The main contribution of this work is for the first time, as far as we know, we achieved fully automated moving micro-particle trapping in acoustic NPM field by resorting to robotic approach. In short, the particle moving status is observed and predicted by binocular microscopic vision system, by referring to which the acoustic trapping zone is calculated and generated to capture and stably hold the particle. The problem of hand-eye relationship of noncontact robotic end-effector is also solved in this work. Experiments demonstrated the effectiveness of this work.