Abstract:This study investigates the design and analysis of a stepped plate parametric array loudspeaker (SPPAL) as an alternative to conventional array-based parametric loudspeakers. The SPPAL utilizes a single Langevin-type ultrasonic transducer coupled with a flexural stepped plate to generate narrow-beam audible sound via nonlinear acoustic interaction. To evaluate and optimize the performance of the SPPAL, an integrated modeling framework is developed, consisting of an approximate analytical 3D model for transducer dynamics, an equivalence ratio formulation to relate stepped plate and rigid piston behavior, and a spherical wave expansion method for nonlinear sound field simulation. The dual-resonance behavior of the transducer is optimized through multi-objective analysis to enhance low-frequency audio performance. Experimental validation includes frequency response and modal analysis of the transducer, as well as sound field measurements. The analytical methods are further verified through comparison with experimental data. Furthermore, combination resonance--an unintended structural excitation resulting from intermodulation--is identified as an inherent phenomenon in SPPAL operation. The findings offer practical guidance for the development of efficient, compact, and manufacturable parametric array loudspeakers employing plate-based flexural vibration.
Abstract:Parametric arrays (PA) offer exceptional directivity and compactness compared to conventional loudspeakers, facilitating various acoustic applications. However, accurate measurement of audio signals generated by PA remains challenging due to spurious ultrasonic sounds arising from microphone nonlinearities. Existing filtering methods, including Helmholtz resonators, phononic crystals, polymer films, and grazing incidence techniques, exhibit practical constraints such as size limitations, fabrication complexity, or insufficient attenuation. To address these issues, we propose and demonstrate a novel acoustic filter based on the design of a half-wavelength resonator. The developed filter exploits the nodal plane in acoustic pressure distribution, effectively minimizing microphone exposure to targeted ultrasonic frequencies. Fabrication via stereolithography (SLA) 3D printing ensures high dimensional accuracy, which is crucial for high-frequency acoustic filters. Finite element method (FEM) simulations guided filter optimization for suppression frequencies at 40 kHz and 60 kHz, achieving high transmission loss (TL) around 60 dB. Experimental validations confirm the filter's superior performance in significantly reducing spurious acoustic signals, as reflected in frequency response, beam pattern, and propagation curve measurements. The proposed filter ensures stable and precise acoustic characterization, independent of measurement distances and incidence angles. This new approach not only improves measurement accuracy but also enhances reliability and reproducibility in parametric array research and development.