Taking Second-life Batteries from Exhausted to Empowered using Experiments, Data Analysis, and Health Estimation

The reuse of retired electric vehicle (EV) batteries in electric grid energy storage emerges as a promising strategy to address environmental concerns and boost economic value. This study concentrates on devising health monitoring algorithms for retired batteries (BMS$_2$) deployed in grid storage applications. Over 15 months of testing, we compile, analyze, and publicly share a dataset of second-life (SL) batteries, implementing a cycling protocol simulating grid energy storage load profiles within a 3 V-4 V voltage window. Four machine learning-based health estimation models, relying on BMS$_2$ features and initial capacity, are developed and compared, with the selected model achieving a Mean Absolute Percentage Error (MAPE) below 2.3% on test data. Additionally, an adaptive online health estimation algorithm is proposed by integrating a clustering-based method, limiting estimation errors during online deployment. These results constitute an initial proof of concept, showcasing the feasibility of repurposing retired batteries for second-life applications. Based on obtained data and representative power demand, these SL batteries exhibit the potential, under specific conditions, for over a decade of grid energy storage use.

Second-life Lithium-ion batteries: A chemistry-agnostic and scalable health estimation algorithm

Battery state of health is an essential metric for diagnosing battery degradation during testing and operation. While many unique measurements are possible in the design phase, for practical applications often only temperature, voltage and current sensing are accessible. This paper presents a novel combination of machine learning techniques to produce accurate predictions significantly faster than standard Gaussian processes. The data-driven approach uses feature generation with simple mathematics, feature filtering, and bagging, which is validated with publicly available aging datasets of more than 200 cells with slow and fast charging, across different cathode chemistries, and for various operating conditions. Based on multiple training-test partitions, average and median state of health prediction root mean square error (RMSE) is found to be less than 1.48% and 1.27%, respectively, with a limited amount of input data, showing the capability of the approach even when input data and time are limiting factors. The process developed in this paper has direct applicability to today's incumbent open challenge of assessing retired batteries on the basis of their residual health, and therefore nominal remaining useful life, to allow fast classification for second-life reutilization.