Design of the First Insect-scale Spinning-wing Robot

Here we present the design of an insect-scale microrobot that generates lift by spinning its wings. This is in contrast to most other microrobot designs at this size scale which rely on flapping wings to produce lift. The robot has a wing span of 4 centimeters and weighs 133 milligrams. It spins its wings at 47 revolutions/second generating $>$ 138 milligrams of lift while consuming approximately 60 milliwatts of total power and operating at a low voltage ($<$ 3 V). Of the total power consumed 8.8 milliwatts is mechanical power generated, part of which goes towards spinning the wings, and 51 milliwatts is wasted in resistive Joule heating. With a lift-to-power ratio of 2.3 grams/W, its performance is at par with the best reported flapping wing devices at the insect-scale.

New Wing Stroke and Wing Pitch Approaches for Milligram-scale Aerial Devices

Here we report the construction of the simplest transmission mechanism ever designed capable of converting linear motions of any actuator to $\pm$60$^\circ$ rotary wing stroke motion. It is planar, compliant, can be fabricated in a single step and requires no assembly. Further, its design is universal in nature, that is, it can be used with any linear actuator capable of delivering sufficient power, irrespective of the magnitude of actuator displacements. We also report a novel passive wing pitch mechanism whose motion has little dependence on the aerodynamic loading on the wing. This exponentially simplifies the job of the designer by decoupling the as of yet highly coupled wing morphology, wing kinematics and flexure stiffness parameters. Like the contemporary flexure-based methods it is an add-on to a given wing stroke mechanism. Moreover, the intended wing pitch amplitude could easily be changed post-fabrication by tuning the resonance mass in the mechanism.

Design of the first sub-milligram flapping wing aerial vehicle

Here we report the first sub-milligram flapping wing vehicle which is able to mimic insect wing kinematics. Wing stroke amplitude of 90$^\circ$ and wing pitch amplitude of 80$^\circ$ is demonstrated. This is also the smallest wing-span (single wing length of 3.5mm) device reported yet and is at the same mass-scale as a fruit fly. Assembly has been made simple and requires gluing together 5 components in contrast to higher part count and intensive assembly of other milligram-scale microrobots. This increases the fabrication speed and success-rate of the fully fabricated device. Low operational voltages (70mV) makes testing further easy and will enable eventual deployment of autonomous sub-milligram aerial vehicles.

An Insect-scale Self-sufficient Rolling Microrobot

We design an insect-sized rolling microrobot driven by continuously rotating wheels. It measures 18mm$\times$8mm$\times$8mm. There are 2 versions of the robot - a 96mg laser-powered one and a 130mg supercapacitor powered one. The robot can move at 27mm/s (1.5 body lengths per second) with wheels rotating at 300$^\circ$/s, while consuming an average power of 2.5mW. Neither version has any electrical wires coming out of it, with the supercapacitor powered robot also being self-sufficient and is able to roll freely for 8 seconds after a single charge. Low-voltage electromagnetic actuators (1V-3V) along with a novel double-ratcheting mechanism enable the operation of this device. It is, to the best of our knowledge, the lightest and fastest self-sufficient rolling microrobot reported yet.

An Insect-scale Untethered Laser-powered Jumping Microrobot

We present the design of an insect-sized jumping microrobot measuring 17mm$\times$6mm$\times$14mm and weighing 75 milligrams. The microrobot consumes 6.4mW of power to jump up by 8mm in height. The tethered version of the robot can jump 6 times per minute each time landing perfectly on its feet. The untethered version of the robot is powered using onboard photovoltaic cells illuminated by an external infrared laser source. It is, to the best of our knowledge, the lightest untethered jumping microrobot with onboard power source that has been reported yet.