Abstract:Process industries have accumulated validated specialist models, yet sensor drift, feedstock variation, and regime switching cause these models to degrade systematically in new scenarios. Collecting new labeled data and retraining is costly, while continuing with the original model incurs persistent bias. Existing adaptation methods require modifying model parameters with sufficient labeled data, making rapid response on deployed systems difficult. Using LLMs as direct predictors risks hallucinations and uncontrollable outputs. Such predictors also cannot incorporate unstructured scenario knowledge from the field. To address these limitations, this article proposes Reasoning-Driven Open Adaptation for Specialist Models (ROAM), a framework that uses LLM world knowledge and reasoning to adapt frozen specialist models to unseen scenarios without retraining. ROAM confines all corrections to a low-dimensional, semantically interpretable latent space. LLM-generated scenario judgments and online observations are fused under a unified probabilistic framework. A risk-constrained mechanism suppresses corrections under unreliable LLM evidence or abrupt scenario shifts and falls back to the original frozen model when evidence is insufficient. Experiments on a mineral thickening process and the public IndPenSim penicillin fermentation dataset show that ROAM reduces MAE by over 20\% in major shift settings such as hidden shifts with only 839 additional parameters and under 0.02\,ms per-step overhead. These results indicate that LLM reasoning can be turned into a conservative adaptation signal for industrial models already in service.
Abstract:Process industries rely on time-series forecasting and soft sensing to estimate quality variables that are hard to measure online. Labeled data are scarce, operating regimes change frequently, and retraining models or rebuilding alignment pipelines for each scenario is costly. Such settings often provide variable tables and process documents that record variable names, units, physical meanings, and process roles. However, standard time-series backbones usually treat inputs as anonymous numerical columns. Existing text-enhanced methods also rarely make the semantic-logical relations between input variables and the prediction target available to the model within each numerical window. To address this problem, this article proposes Task-Semantic Field Factorization (TSF), a large language model (LLM)-guided framework. TSF builds a task-semantic field from task protocols and variable documents before training and uses the LLM only for offline semantic construction. Online training and inference remain with conventional time-series backbones. During training and inference, the current numerical window activates variable semantics, so semantic information participates in each prediction and supports adaptation to different prediction targets and operating shifts. On multiple complex industrial forecasting and soft-sensing tasks, TSF reduces MAE by 6.4\% on average in improved settings, with the largest reduction reaching 25.5\%. It adds only about 1.8--3.0k parameters, with less than 0.008 ms/step of additional online inference overhead. These results show that TSF turns existing process documents into measurable forecasting gains across backbones and semantic generators while remaining lightweight for deployment.