Abstract:This paper presents a data-driven methodology for the control of static hydraulic impact hammers, also known as rock breakers, which are commonly used in the mining industry. The task addressed in this work is that of controlling the rock-breaker so its end-effector reaches arbitrary target poses, which is required in normal operation to place the hammer on top of rocks that need to be fractured. The proposed approach considers several constraints, such as unobserved state variables due to limited sensing and the strict requirement of using a discrete control interface at the joint level. First, the proposed methodology addresses the problem of system identification to obtain an approximate dynamic model of the hydraulic arm. This is done via supervised learning, using only teleoperation data. The learned dynamic model is then exploited to obtain a controller capable of reaching target end-effector poses. For policy synthesis, both reinforcement learning (RL) and model predictive control (MPC) algorithms are utilized and contrasted. As a case study, we consider the automation of a Bobcat E10 mini-excavator arm with a hydraulic impact hammer attached as end-effector. Using this machine, both the system identification and policy synthesis stages are studied in simulation and in the real world. The best RL-based policy consistently reaches target end-effector poses with position errors below 12 cm and pitch angle errors below 0.08 rad in the real world. Considering that the impact hammer has a 4 cm diameter chisel, this level of precision is sufficient for breaking rocks. Notably, this is accomplished by relying only on approximately 68 min of teleoperation data to train and 8 min to evaluate the dynamic model, and without performing any adjustments for a successful policy Sim2Real transfer. A demonstration of policy execution in the real world can be found in https://youtu.be/e-7tDhZ4ZgA.
Abstract:In mobile robotics, coverage navigation refers to the deliberate movement of a robot with the purpose of covering a certain area or volume. Performing this task properly is fundamental for the execution of several activities, for instance, cleaning a facility with a robotic vacuum cleaner. In the mining industry, it is required to perform coverage in several unit processes related with material movement using industrial machinery, for example, in cleaning tasks, in dumps, and in the construction of tailings dam walls. The automation of these processes is fundamental to enhance the security associated with their execution. In this work, a coverage navigation system for a non-holonomic robot is presented. This work is intended to be a proof of concept for the potential automation of various unit processes that require coverage navigation like the ones mentioned before. The developed system includes the calculation of routes that allow a mobile platform to cover a specific area, and incorporates recovery behaviors in case that an unforeseen event occurs, such as the arising of dynamic or previously unmapped obstacles in the terrain to be covered, e.g., other machines or pedestrians passing through the area, being able to perform evasive maneuvers and post-recovery to ensure a complete coverage of the terrain. The system was tested in different simulated and real outdoor environments, obtaining results near 90% of coverage in the majority of experiments. The next step of development is to scale up the utilized robot to a mining machine/vehicle whose operation will be validated in a real environment. The result of one of the tests performed in the real world can be seen in the video available in https://youtu.be/gK7_3bK1P5g.