Deep Learning Methods for Detecting Thermal Runaway Events in Battery Production Lines

One of the key safety considerations of battery manufacturing is thermal runaway, the uncontrolled increase in temperature which can lead to fires, explosions, and emissions of toxic gasses. As such, development of automated systems capable of detecting such events is of considerable importance in both academic and industrial contexts. In this work, we investigate the use of deep learning for detecting thermal runaway in the battery production line of VDL Nedcar, a Dutch automobile manufacturer. Specifically, we collect data from the production line to represent both baseline (non thermal runaway) and thermal runaway conditions. Thermal runaway was simulated through the use of external heat and smoke sources. The data consisted of both optical and thermal images which were then preprocessed and fused before serving as input to our models. In this regard, we evaluated three deep-learning models widely used in computer vision including shallow convolutional neural networks, residual neural networks, and vision transformers on two performance metrics. Furthermore, we evaluated these models using explainability methods to gain insight into their ability to capture the relevant feature information from their inputs. The obtained results indicate that the use of deep learning is a viable approach to thermal runaway detection in battery production lines.

Monte-Carlo Tree-Search for Leveraging Performance of Blackbox Job-Shop Scheduling Heuristics

In manufacturing, the production is often done on out-of-the-shelf manufacturing lines, whose underlying scheduling heuristics are not known due to the intellectual property. We consider such a setting with a black-box job-shop system and an unknown scheduling heuristic that, for a given permutation of jobs, schedules the jobs for the black-box job-shop with the goal of minimizing the makespan. Here, the jobs need to enter the job-shop in the given order of the permutation, but may take different paths within the job shop, which depends on the black-box heuristic. The performance of the black-box heuristic depends on the order of the jobs, and the natural problem for the manufacturer is to find an optimum ordering of the jobs. Facing a real-world scenario as described above, we engineer the Monte-Carlo tree-search for finding a close-to-optimum ordering of jobs. To cope with a large solutions-space in planning scenarios, a hierarchical Monte-Carlo tree search (H-MCTS) is proposed based on abstraction of jobs. On synthetic and real-life problems, H-MCTS with integrated abstraction significantly outperforms pure heuristic-based techniques as well as other Monte-Carlo search variants. We furthermore show that, by modifying the evaluation metric in H-MCTS, it is possible to achieve other optimization objectives than what the scheduling heuristics are designed for -- e.g., minimizing the total completion time instead of the makespan. Our experimental observations have been also validated in real-life cases, and our H-MCTS approach has been implemented in a production plant's controller.