Abstract:Mechanical metamaterials enable unconventional and programmable mechanical responses through structural design rather than material composition. In this work, we introduce a multistable mechanical metamaterial that exhibits a toggleable stiffness effect, where the effective shear stiffness switches discretely between stable configurations. The mechanical analysis of surrogate beam models of the unit cell reveal that this behavior originates from the rotation transmitted by the support beams to the curved beam, which governs the balance between bending and axial deformation. The stiffness ratio between the two states of the unit cell can be tuned by varying the slenderness of the support beams or by incorporating localized hinges that modulate rotational transfer. Experiments on 3D-printed prototypes validate the numerical predictions, confirming consistent stiffness toggling across different geometries. Finally, we demonstrate a monolithic soft clutch that leverages this effect to achieve programmable, stepwise stiffness modulation. This work establishes a design strategy for toggleable stiffness using multistable metamaterials, paving the way for adaptive, lightweight, and autonomous systems in soft robotics and smart structures.
Abstract:The technological transition from soft machines to soft robots necessarily passes through the integration of soft electronics and sensors. This allows for the establishment of feedback control systems while preserving the softness of the robot embodiment. Multistable mechanical metamaterials are excellent building blocks of soft machines, as their nonlinear response can be tuned by design to accomplish several functions. In this work, we present the integration of soft capacitive sensors in a multistable mechanical metamaterial, to enable proprioceptive sensing of state changes. The metamaterial is a periodic arrangement of 4 bistable unit cells. Each unit cell has an integrated capacitive sensor. Both the metastructure and the sensors are made of soft materials (TPU) and are 3D printed. Our preliminary results show that the capacitance variation of the sensors can be linked to state transitions of the metamaterial, by capturing the nonlinear deformation.
Abstract:The nonlinear mechanical response of soft materials and slender structures is purposefully harnessed to program functions by design in soft robotic actuators, such as sequencing, amplified response, fast energy release, etc. However, typical designs of nonlinear actuators - e.g. balloons, inverted membranes, springs - have limited design parameters space and complex fabrication processes, hindering the achievement of more elaborated functions. Mechanical metamaterials, on the other hand, have very large design parameter spaces, which allow fine-tuning of nonlinear behaviours. In this work, we present a novel approach to fabricate nonlinear inflatables based on metamaterials and origami (Meta-Ori) as monolithic parts that can be fully 3D printed via Fused Deposition Modeling (FDM) using thermoplastic polyurethane (TPU) commercial filaments. Our design consists of a metamaterial shell with cylindrical topology and nonlinear mechanical response combined with a Kresling origami inflatable acting as a pneumatic transmitter. We develop and release a design tool in the visual programming language Grasshopper to interactively design our Meta-Ori. We characterize the mechanical response of the metashell and the origami, and the nonlinear pressure-volume curve of the Meta-Ori inflatable and, lastly, we demonstrate the actuation sequencing of a bi-segment monolithic Meta-Ori soft actuator.