Reduced-order structure-property linkages for stochastic metamaterials

The capabilities of additive manufacturing have facilitated the design and production of mechanical metamaterials with diverse unit cell geometries. Establishing linkages between the vast design space of unit cells and their effective mechanical properties is critical for the efficient design and performance evaluation of such metamaterials. However, physics-based simulations of metamaterial unit cells across the entire design space are computationally expensive, necessitating a materials informatics framework to efficiently capture complex structure-property relationships. In this work, principal component analysis of 2-point correlation functions is performed to extract the salient features from a large dataset of randomly generated 2D metamaterials. Physics-based simulations are performed using a fast Fourier transform (FFT)-based homogenization approach to efficiently compute the homogenized effective elastic stiffness across the extensive unit cell designs. Subsequently, Gaussian process regression is used to generate reduced-order surrogates, mapping unit cell designs to their homogenized effective elastic constant. It is demonstrated that the adopted workflow enables a high-value low-dimensional representation of the voluminous stochastic metamaterial dataset, facilitating the construction of robust structure-property maps. Finally, an uncertainty-based active learning framework is utilized to train a surrogate model with a significantly smaller number of data points compared to the original full dataset. It is shown that a dataset as small as $0.61\%$ of the entire dataset is sufficient to generate accurate and robust structure-property maps.

FFT-based surrogate modeling of auxetic metamaterials with real-time prediction of effective elastic properties and swift inverse design

Auxetic structures, known for their negative Poisson's ratio, exhibit effective elastic properties heavily influenced by their underlying structural geometry and base material properties. While periodic homogenization of auxetic unit cells can be used to investigate these properties, it is computationally expensive and limits design space exploration and inverse analysis. In this paper, surrogate models are developed for the real-time prediction of the effective elastic properties of auxetic unit cells with orthogonal voids of different shapes. The unit cells feature orthogonal voids in four distinct shapes, including rectangular, diamond, oval, and peanut-shaped voids, each characterized by specific void diameters. The generated surrogate models accept geometric parameters and the elastic properties of the base material as inputs to predict the effective elastic constants in real-time. This rapid evaluation enables a practical inverse analysis framework for obtaining the optimal design parameters that yield the desired effective response. The fast Fourier transform (FFT)-based homogenization approach is adopted to efficiently generate data for developing the surrogate models, bypassing concerns about periodic mesh generation and boundary conditions typically associated with the finite element method (FEM). The performance of the generated surrogate models is rigorously examined through a train/test split methodology, a parametric study, and an inverse problem. Finally, a graphical user interface (GUI) is developed, offering real-time prediction of the effective tangent stiffness and performing inverse analysis to determine optimal geometric parameters.