Vision-Language Models for Analog Gauge Reading: An Empirical Study of Specialization, Transfer and Reliability

Analog gauges remain common in industrial environments where manual inspection is costly or hazardous. The engineering application addressed here is direct numerical reading of single-target analog-gauge images, while the artificial-intelligence contribution is a systematic evaluation of specialization, transfer, robustness and reliability for a general-purpose vision-language model (VLM) without an explicit pointer-segmentation and geometric-reading pipeline. The Qwen2.5-VL-7B-Instruct model is evaluated using zero-shot prompting, in-context learning (ICL) and parameter-efficient fine-tuning with Quantized Low-Rank Adaptation (QLoRA) on a public synthetic dataset, a video-derived Pressure Gauge dataset and a proprietary industrial dataset. All fine-tuning experiments use a fixed 20-epoch protocol with the final epoch used for analysis; separate models with and without supplied gauge ranges remove prompt-setting confounds. The primary metric is range-normalized mean percentage error (MPE). The best fine-tuned MPE values are 2.39% on the synthetic dataset, with a 95% bootstrap confidence interval (CI) of 1.43-3.90%; 2.61% on the Pressure Gauge dataset, with a CI of 1.66-3.80%; and 4.43% on the proprietary industrial dataset, with a CI of 2.31-7.14%. Leave-one-dataset-out experiments reveal substantial transfer degradation on held-out synthetic and proprietary data, while robustness tests identify Gaussian blur as the strongest tested corruption. Reliability analysis shows that high-confidence errors remain possible, motivating abstention and independent validation in safety-critical use. These results support QLoRA-specialized VLMs for direct single-gauge reading but not yet a deployment-ready plant-monitoring pipeline.

SynSpill: Improved Industrial Spill Detection With Synthetic Data

Large-scale Vision-Language Models (VLMs) have transformed general-purpose visual recognition through strong zero-shot capabilities. However, their performance degrades significantly in niche, safety-critical domains such as industrial spill detection, where hazardous events are rare, sensitive, and difficult to annotate. This scarcity -- driven by privacy concerns, data sensitivity, and the infrequency of real incidents -- renders conventional fine-tuning of detectors infeasible for most industrial settings. We address this challenge by introducing a scalable framework centered on a high-quality synthetic data generation pipeline. We demonstrate that this synthetic corpus enables effective Parameter-Efficient Fine-Tuning (PEFT) of VLMs and substantially boosts the performance of state-of-the-art object detectors such as YOLO and DETR. Notably, in the absence of synthetic data (SynSpill dataset), VLMs still generalize better to unseen spill scenarios than these detectors. When SynSpill is used, both VLMs and detectors achieve marked improvements, with their performance becoming comparable. Our results underscore that high-fidelity synthetic data is a powerful means to bridge the domain gap in safety-critical applications. The combination of synthetic generation and lightweight adaptation offers a cost-effective, scalable pathway for deploying vision systems in industrial environments where real data is scarce/impractical to obtain. Project Page: https://synspill.vercel.app