Abstract:Ground Vibration Testing (GVT) supports aircraft certification but often requires lengthy and costly campaigns. Propeller-driven Vibration Testing (PVT) is assessed here as an output-only alternative, in line with Operational Modal Analysis approaches such as Taxi Vibration Testing and Flight Vibration Testing. A cantilever Aluminium 7075-T6 wing spar is instrumented with seven accelerometers and excited by an outboard electric motor and propeller. Seven runs are carried out: a motor-off baseline, five constant-throttle cases, and a manual up-down throttle sweep. The acquired spectra indicate that the dominant resonances remain observable under propeller excitation, while low-throttle conditions introduce narrowband harmonics that may mask structural peaks; the sweep reduces persistent overlap. Modal parameters are identified for the baseline and sweep cases using the Natural Excitation Technique with the Loewner Framework (NExT-LF). The first two modes remain closely matched (Modal Assurance Criterion (MAC) > 0.99), whereas the third mode shows reduced repeatability (MAC = 0.827) and a larger frequency shift, consistent with propeller-induced bending--torsion coupling and non-ideal sweep control. Overall, PVT provides a viable complement to GVT for extracting low-frequency modal information and motivates pursuing future work on automated throttle scheduling and coupling-aware test planning.
Abstract:Structural vibration testing plays a key role in aerospace engineering for evaluating dynamic behaviour, ensuring reliability and verifying structural integrity. These tests rely on accurate and robust data acquisition systems (DAQ) to capture high-quality acceleration data. However, commercial DAQs that provide the required performance and features are often expensive and complex, limiting their accessibility for small-scale research and experimental applications. This work presents the design and experimental validation of an affordable and in-house-developed acceleration DAQ, tested on a small fixed-wing UAV through several Taxi Vibration Test (TVT) runs and ambient vibration measurements. The proposed system integrates several OrangePi 3 LTS single-board computers with multiple LSM6DS3TR-C MEMS inertial measurement units operating simultaneously via an Inter-Integrated Circuit (I2C) communication interface, managed under a Python-based master/slave architecture. Data is acquired at a stable sampling rate of approximately 208 Hz and post-processed using Welch's method to estimate their Power Spectral Density (PSD). Results confirm the system ability to provide consistent multi-sensor acceleration data and repeatable PSD profiles under the same test conditions; thus, demonstrating its reliability. With a total hardware cost below 600 EUR (approximately 690 USD), the developed DAQ offers a compact, scalable and cost-effective alternative for aerospace vibration analysis and structural testing.