A Modular Dual-Arm Apple Harvesting Robot with Enhanced Field Performance

Robotic apple harvesting offers a promising solution to labor shortages in commercial orchards, but low throughput and poor performance in orchard environments hinder its commercial adoption. This paper presents a modular dual-arm apple harvesting robot that uses a vertically stacked arms to enable simultaneous operation in the upper and lower zones of a single tree, simplifying platform positioning from multi-tree lateral repositioning to single-tree stops. Compared to our prior horizontal dual-arm system, the platform integrates 5 advances: (1)a foundation-model-based perception pipeline combining Grounding-DINO and EfficientViT-SAM for robust fruit localization in unstructured outdoor environments; (2)7th-order jerk-bounded trajectory generation paired with a Control Barrier Function safety filter to achieve fast yet safe arm motions; (3)a linear sweep harvesting strategy with a 10cm approach buffer and rotational detachment that improves picking reliability; (4)a temporal-logic-based dual-arm coordination policy with vision-arm async scheduling that maximizes usage of a shared vacuum source; and (5)field validation in 2 commercial orchards covering different apple varieties and tree architectures during the 2025 harvest season. Across the 1738 arm cycles collected in these field trials, the system achieved an 80.0% per-attempt success rate and a mean per-arm cycle time of 7.53s. Fruit damage assessments confirmed that 91.2% of robotically harvested fruit retained the highest USDA grade (Extra Fancy), with bruise rates between 2.4% and 4.9%. With further improvements in the picking cycle time and handling of heavy foliage occlusions, this new modular robot design holds promise for commercial harvesting of apples.

Advancement and Field Evaluation of a Dual-arm Apple Harvesting Robot

Apples are among the most widely consumed fruits worldwide. Currently, apple harvesting fully relies on manual labor, which is costly, drudging, and hazardous to workers. Hence, robotic harvesting has attracted increasing attention in recent years. However, existing systems still fall short in terms of performance, effectiveness, and reliability for complex orchard environments. In this work, we present the development and evaluation of a dual-arm harvesting robot. The system integrates a ToF camera, two 4DOF robotic arms, a centralized vacuum system, and a post-harvest handling module. During harvesting, suction force is dynamically assigned to either arm via the vacuum system, enabling efficient apple detachment while reducing power consumption and noise. Compared to our previous design, we incorporated a platform movement mechanism that enables both in-out and up-down adjustments, enhancing the robot's dexterity and adaptability to varying canopy structures. On the algorithmic side, we developed a robust apple localization pipeline that combines a foundation-model-based detector, segmentation, and clustering-based depth estimation, which improves performance in orchards. Additionally, pressure sensors were integrated into the system, and a novel dual-arm coordination strategy was introduced to respond to harvest failures based on sensor feedback, further improving picking efficiency. Field demos were conducted in two commercial orchards in MI, USA, with different canopy structures. The system achieved success rates of 0.807 and 0.797, with an average picking cycle time of 5.97s. The proposed strategy reduced harvest time by 28% compared to a single-arm baseline. The dual-arm harvesting robot enhances the reliability and efficiency of apple picking. With further advancements, the system holds strong potential for autonomous operation and commercialization for the apple industry.

Foundation Model-Based Apple Ripeness and Size Estimation for Selective Harvesting

Harvesting is a critical task in the tree fruit industry, demanding extensive manual labor and substantial costs, and exposing workers to potential hazards. Recent advances in automated harvesting offer a promising solution by enabling efficient, cost-effective, and ergonomic fruit picking within tight harvesting windows. However, existing harvesting technologies often indiscriminately harvest all visible and accessible fruits, including those that are unripe or undersized. This study introduces a novel foundation model-based framework for efficient apple ripeness and size estimation. Specifically, we curated two public RGBD-based Fuji apple image datasets, integrating expanded annotations for ripeness ("Ripe" vs. "Unripe") based on fruit color and image capture dates. The resulting comprehensive dataset, Fuji-Ripeness-Size Dataset, includes 4,027 images and 16,257 annotated apples with ripeness and size labels. Using Grounding-DINO, a language-model-based object detector, we achieved robust apple detection and ripeness classification, outperforming other state-of-the-art models. Additionally, we developed and evaluated six size estimation algorithms, selecting the one with the lowest error and variation for optimal performance. The Fuji-Ripeness-Size Dataset and the apple detection and size estimation algorithms are made publicly available, which provides valuable benchmarks for future studies in automated and selective harvesting.