Single-Step Reconstruction-Free Anomaly Detection and Segmentation via Diffusion Models

Generative models have demonstrated significant success in anomaly detection and segmentation over the past decade. Recently, diffusion models have emerged as a powerful alternative, outperforming previous approaches such as GANs and VAEs. In typical diffusion-based anomaly detection, a model is trained on normal data, and during inference, anomalous images are perturbed to a predefined intermediate step in the forward diffusion process. The corresponding normal image is then reconstructed through iterative reverse sampling. However, reconstruction-based approaches present three major challenges: (1) the reconstruction process is computationally expensive due to multiple sampling steps, making real-time applications impractical; (2) for complex or subtle patterns, the reconstructed image may correspond to a different normal pattern rather than the original input; and (3) Choosing an appropriate intermediate noise level is challenging because it is application-dependent and often assumes prior knowledge of anomalies, an assumption that does not hold in unsupervised settings. We introduce Reconstruction-free Anomaly Detection with Attention-based diffusion models in Real-time (RADAR), which overcomes the limitations of reconstruction-based anomaly detection. Unlike current SOTA methods that reconstruct the input image, RADAR directly produces anomaly maps from the diffusion model, improving both detection accuracy and computational efficiency. We evaluate RADAR on real-world 3D-printed material and the MVTec-AD dataset. Our approach surpasses state-of-the-art diffusion-based and statistical machine learning models across all key metrics, including accuracy, precision, recall, and F1 score. Specifically, RADAR improves F1 score by 7% on MVTec-AD and 13% on the 3D-printed material dataset compared to the next best model. Code available at: https://github.com/mehrdadmoradi124/RADAR

Real-time Detection of Clustered Events in Video-imaging data with Applications to Additive Manufacturing

The use of video-imaging data for in-line process monitoring applications has become more and more popular in the industry. In this framework, spatio-temporal statistical process monitoring methods are needed to capture the relevant information content and signal possible out-of-control states. Video-imaging data are characterized by a spatio-temporal variability structure that depends on the underlying phenomenon, and typical out-of-control patterns are related to the events that are localized both in time and space. In this paper, we propose an integrated spatio-temporal decomposition and regression approach for anomaly detection in video-imaging data. Out-of-control events are typically sparse spatially clustered and temporally consistent. Therefore, the goal is to not only detect the anomaly as quickly as possible ("when") but also locate it ("where"). The proposed approach works by decomposing the original spatio-temporal data into random natural events, sparse spatially clustered and temporally consistent anomalous events, and random noise. Recursive estimation procedures for spatio-temporal regression are presented to enable the real-time implementation of the proposed methodology. Finally, a likelihood ratio test procedure is proposed to detect when and where the hotspot happens. The proposed approach was applied to the analysis of video-imaging data to detect and locate local over-heating phenomena ("hotspots") during the layer-wise process in a metal additive manufacturing process.