Robust and Explainable 3D Mode Shape Recognition Using Region-Aware Graph Neural Networks

Mode shape recognition is a fundamental task in automotive NVH development, yet it remains dependent on manual visual inspection by experienced engineers. Existing approaches based on engineering heuristics, Modal Assurance Criterion (MAC), or geometry-dependent AI representations often exhibit limited robustness across different vehicle architectures, finite element (FE) meshes, and experimental measurement layouts, restricting their industrial applicability. This paper presents a Canonical Engineering Graph Representation and region-aware graph learning framework for robust and explainable 3D mode shape recognition. Rather than learning directly from vehicle-specific FE meshes, heterogeneous FE models and experimental measurements are transformed into a common graph whose nodes represent semantically meaningful structural regions connected through engineering-informed relationships. Geometry-independent regional descriptors are combined with graph attention learning and region-aware pooling to capture structural interactions while preserving engineering semantics and enabling physically interpretable predictions. The resulting representation decouples engineering knowledge from numerical discretization, allowing transfer across different vehicle programs without requiring identical mesh topology or sensor configurations. The proposed framework is validated using FE and experimental datasets from four vehicle programs under severe label scarcity. Results demonstrate high classification accuracy, cross-vehicle transferability, and physically meaningful explanations by directly relating predictions to engineering-defined structural regions used in NVH analysis. Beyond mode shape recognition, the proposed Canonical Engineering Graph Representation provides a reusable engineering abstraction for trustworthy and transferable AI across heterogeneous simulation and experimental workflows.

Toward Generalizable Graph Learning for 3D Engineering AI: Explainable Workflows for CAE Mode Shape Classification and CFD Field Prediction

Automotive engineering development increasingly relies on heterogeneous 3D data, including finite element (FE) models, body-in-white (BiW) representations, CAD geometry, and CFD meshes. At the same time, engineering teams face growing pressure to shorten development cycles, improve performance and accelerate innovation. Although artificial intelligence (AI) is increasingly explored in this domain, many current methods remain task-specific, difficult to interpret, and hard to reuse across development stages. This paper presents a practical graph learning framework for 3D engineering AI, in which heterogeneous engineering assets are converted into physics-aware graph representations and processed by Graph Neural Networks (GNNs). The framework is designed to support both classification and prediction tasks. The framework is validated on two automotive applications: CAE vibration mode shape classification and CFD aerodynamic field prediction. For CAE vibration mode classification, a region-aware BiW graph supports explainable mode classification across vehicle and FE variants under label scarcity. For CFD aerodynamic field prediction, a physics-informed surrogate predicts pressure and wall shear stress (WSS) across aerodynamic body shape variants, while symmetry preserving down sampling retains accuracy with lower computational cost. The framework also outlines data generation guidance that can help engineers identify which additional simulations or labels are valuable to collect next. These results demonstrate a practical and reusable engineering AI workflow for more trustworthy CAE and CFD decision support.