Image Measurement Method for Automatic Insertion of Forks into Inclined Pallet

In order to insert a fork into a hole of a pallet by a forklift located in front of a pallet, it is necessary to control the height position, reach position, and tilt angle of the fork to match the position and orientation of the hole of the pallet. In order to make AGF (Autonomous Guided Forklift) do this automatically, we propose an image measurement method to measure the pitch inclination of the pallet in the camera coordinate system from an image obtained by using a wide-angle camera. In addition, we propose an image measurement method to easily acquire the calibration information between the camera coordinate system and the fork coordinate system necessary to apply the measurements in the camera coordinate system to the fork control. In the experiment space, a wide-angle camera was fixed at the backrest of a reach type forklift. The wide-angle images taken by placing a pallet in front of the camera were processed. As a result of evaluating the error by comparing the image measurement value with the hand measurement value when changing the pitch inclination angle of the pallet, the relative height of the pallet and the fork, and whether the pallet is loaded or not, it was confirmed that the error was within the allowable range for safely inserting the fork.

Localization of Pallets on Shelves Using Horizontal Plane Projection of a 360-degree Image

In this paper, we propose a method for calculating the three-dimensional (3D) position and orientation of a pallet placed on a shelf on the side of a forklift truck using a 360-degree camera. By using a 360-degree camera mounted on the forklift truck, it is possible to observe both the pallet at the side of the forklift and one several meters ahead. However, the pallet on the obtained image is observed with different distortion depending on its 3D position, so that it is difficult to extract the pallet from the image. To solve this problem, a method [1] has been proposed for detecting a pallet by projecting a 360-degree image on a vertical plane that coincides with the front of the shelf to calculate an image similar to the image seen from the front of the shelf. At the same time as the detection, the approximate position and orientation of the detected pallet can be obtained, but the accuracy is not sufficient for automatic control of the forklift truck. In this paper, we propose a method for accurately detecting the yaw angle, which is the angle of the front surface of the pallet in the horizontal plane, by projecting the 360-degree image on a horizontal plane including the boundary line of the front surface of the detected pallet. The position of the pallet is also determined by moving the vertical plane having the detected yaw angle back and forth, and finding the position at which the degree of coincidence between the projection image on the vertical plane and the actual size of the front surface of the pallet is maximized. Experiments using real images taken in a laboratory and an actual warehouse have confirmed that the proposed method can calculate the position and orientation of a pallet within a reasonable calculation time and with the accuracy necessary for inserting the fork into the hole in the front of the pallet.